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Stuff the Crown to Pack Hats for Travel

  • Vintage American Flag Straw Cowboy Hat - Milani Hats Cowboy Hat Milani Hats
    Vintage American Flag Straw Cowboy Hat - Milani Hats Cowboy Hat Milani Hats ST-090 Tan M/L (58.5 cm) Straw

    Vintage American Flag Straw Cowboy Hat - Milani Hats

    $48.00

    Show your patriotic side with this fun and spirited straw cowboy hat featuring a retro American flag design. Made from densely woven straw that hol...

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    $48.00
  • Faux Suede Western Hat with Rhinestone and Pearl Band - Boardwalk Style Cowboy Hat Boardwalk Style Hats
    Faux Suede Western Hat with Rhinestone and Pearl Band - Boardwalk Style Cowboy Hat Boardwalk Style Hats
    Sale

    Faux Suede Western Hat with Rhinestone and Pearl Band - Boardwalk Style

    $55.00
    $41.00

    Elevate your western wardrobe with this striking faux suede hat featuring a distinctive teardrop crown and sharply turned-up side brim. The 3.5" wi...

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    $55.00
    $41.00
    Sale
  • Dona Wool Felt Safari Hat with Aztec Band - Scala Hats Safari Hat Scala Hats LF292-BLK Black Medium (57 cm)
    Dona Wool Felt Safari Hat with Aztec Band - Scala Hats Safari Hat Scala Hats LF292-PECAN Taupe Medium (57 cm)

    Dona Wool Felt Safari Hat with Aztec Band - Scala Hats

    $99.00

    Explore the timeless appeal of this wool felt safari hat, expertly crafted with a distinctive dented crown and front pinch detail. The generous 3.2...

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    $99.00
  • Macrame Band Lace Straw Cowboy Hat - Milani Hats Cowboy Hat Milani Hats
    Macrame Band Lace Straw Cowboy Hat - Milani Hats Cowboy Hat Milani Hats ST-023 Tan / Black M/L

    Macrame Band Lace Straw Cowboy Hat - Milani Hats

    $39.00

    Saddle up in style with this breezy straw cowboy hat that's got serious personality. The open lace weave keeps things cool, while moody darker tone...

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    $39.00
  • Boathouse Straw Boater Hat - Brooklyn Hat Co Bolero Hat Brooklyn Hat BKN1582 Natural Medium (57.5 cm)
    Sale

    Boathouse Straw Boater Hat - Brooklyn Hat Co

    $99.00
    $48.00

    This charming boater brings effortless summer style with its open-weave bao straw construction that keeps you cool and comfortable. The playful fra...

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    $99.00
    $48.00
    Sale
  • Bel Air White Panama Hat with Pink Bow - Brooklyn Hat Co Panama Hat Brooklyn Hat
    Bel Air White Panama Hat with Pink Bow - Brooklyn Hat Co Panama Hat Brooklyn Hat BKN1574 Ivory Medium (22 3/8")
    Sale

    Bel Air White Panama Hat with Pink Bow - Brooklyn Hat Co

    $79.00
    $36.00

    Elevate your summer style with this charming woven straw Panama hat from Brooklyn Hat Company. Featuring a classic creased crown with a playful pin...

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    $79.00
    $36.00
    Sale
  • Shapeable Ribbon Brim Sun Hat with Straw Crown - Scala Hats Wide Brim Hat Scala Hats SCA11855-BLK Black
    Shapeable Ribbon Brim Sun Hat with Straw Crown - Scala Hats Wide Brim Hat Scala Hats SCA11855-NAVY Navy

    Shapeable Ribbon Brim Sun Hat with Straw Crown - Scala Hats

    $49.00

    Introducing a new Spring 2026 style from Scala Hats: a classic statement sun hat designed to deliver bold coverage and polished elegance in one eas...

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    $49.00
  • Straw Boater Hat with Chin Cord - Sun 'N' Sand Hats Bolero Hat Sun N Sand Hats HH3266A Beige Medium (57 cm)
    Straw Boater Hat with Chin Cord - Sun 'N' Sand Hats Bolero Hat Sun N Sand Hats HH3266B Tan Medium (57 cm)

    Straw Boater Hat with Chin Cord - Sun 'N' Sand Hats

    $54.00

    Elevate your summer style with this charming straw boater hat that combines vintage appeal with practical features. The compact 2.5" brim offers su...

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    $54.00
  • Small Brim Knit Soft Wool Bolero Hat for Women - Adora® Bolero Hat Adora Hats AD1323B Brown M/L (58.5 cm)
    Small Brim Knit Soft Wool Bolero Hat for Women - Adora® Bolero Hat Adora Hats AD1323A Black M/L (58.5 cm)
    Sale

    Small Brim Knit Soft Wool Bolero Hat for Women - Adora®

    $35.00
    $18.00

    This refined soft wool bolero hat epitomizes understated elegance for autumn and winter wear. Featuring a gracefully flat crown with clean sidewall...

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    $35.00
    $18.00
    Sale
  • Adora® Wool Hat - Wool Felt Fedora Grosgrain Ribbon Trim Fedora Hat Adora Hats AD1604B Tan OS
    Adora® Wool Hat - Wool Felt Fedora Grosgrain Ribbon Trim Fedora Hat Adora Hats
    Sale

    Adora® Wool Hat - Wool Felt Fedora Grosgrain Ribbon Trim

    $84.00
    $42.00

    This classic wool felt fedora delivers understated sophistication with versatile styling options. The structured teardrop crown features a front pi...

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    $84.00
    $42.00
    Sale
  • Knit Wool Blend Gaucho Hat with Waxed Cord - Scala Hats Bolero Hat Scala Hats LW774-CAMEL Camel Medium (57 cm)
    Knit Wool Blend Gaucho Hat with Waxed Cord - Scala Hats Bolero Hat Scala Hats LW774-NAT Natural Medium (57 cm)

    Knit Wool Blend Gaucho Hat with Waxed Cord - Scala Hats

    $58.00

    Step into confidence with this beautifully crafted wool blend gaucho hat that adapts to your adventurous spirit. Its soft, crushable construction p...

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    $58.00
  • Wool Felt Cloche with Beaded Band - Scala Hat Cloche Scala Hats
    Wool Felt Cloche with Beaded Band - Scala Hat Cloche Scala Hats LF275-TP Taupe Medium (57 cm)
    Sale

    Wool Felt Cloche with Beaded Band - Scala Hat

    $98.00
    $36.00

    Embrace timeless elegance with this stunning wool felt cloche, where vintage charm meets modern sophistication. The gracefully sloped brim—3" at th...

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    $98.00
    $36.00
    Sale
  • Wide Brim Black Safari Beach Hat - Peter Grimm Headwear Safari Hat Peter Grimm PGR1627 Black L/XL (60 cm)

    Wide Brim Black Safari Beach Hat - Peter Grimm Headwear

    $46.00

    Shield yourself from the sun in style with this striking black straw safari hat. Featuring a generously wide 4.25" brim that slopes downward for se...

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    $46.00
  • Braid Straw Up Turned Brim Safari Hat - Angela & William Hats Safari Hat Epoch Hats
    Braid Straw Up Turned Brim Safari Hat - Angela & William Hats Safari Hat Epoch Hats F6040 Natural Large (58-59 cm)

    Braid Straw Up Turned Brim Safari Hat - Angela & William Hats

    $46.00

    Ready to explore in style? This unisex safari hat brings serious fun to sun protection with its signature upturned brim and shapeable design. The 3...

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    $46.00
  • Crushable Wool Felt Western Hat with Aztec Band - Scala Hats Cowboy Hat Scala Hats
    Crushable Wool Felt Western Hat with Aztec Band - Scala Hats Cowboy Hat Scala Hats LF258-CHOC Chocolate Medium (57 cm)

    Crushable Wool Felt Western Hat with Aztec Band - Scala Hats

    $115.00

    Embrace your bold spirit with this stunning crushable wool felt western hat from Scala Hats. Featuring a distinctive C-crown with front pinch and a...

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    $115.00

Stuff the Crown Packable Hats for Travel

Traveling with your favorite hat doesn't have to be difficult. Our Stuff the Crown Packable Hats are specially selected for travelers who want to save space while protecting their hats during the journey.

Unlike structured hats that require a dedicated hat box, these travel-friendly styles feature flexible crowns that can be gently stuffed with soft clothing, such as socks, T-shirts, or swimsuits. Filling the crown helps support its shape while allowing the brim to rest naturally on top of your packed clothing.

Whether you're heading to the beach, a cruise, a golf getaway, or an international vacation, these packable sun hats make it easy to bring dependable sun protection without sacrificing valuable suitcase space.

This collection includes wide-brim sun hats, straw hats, safari hats, and cowboy hats designed for comfort and convenience. Many styles feature UPF 50+ sun protection, adjustable sizing, lightweight materials, and breathable construction to keep you comfortable wherever your adventures take you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

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Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $76.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

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Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

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$36.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

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Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$28.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

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Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$22.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

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Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

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Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

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Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

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Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

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The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
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Sedona XL Fedora for Large Head by Wallaroo Hat Company

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The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
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Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

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Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

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Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

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SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
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Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

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SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-HSW9 Coral OS
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Designed for active lifestyles, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and other outdoor activitie...

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

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The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

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Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

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Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

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Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

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Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats
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Frequently Asked Questions about Stuff the Crown to Pack Hats for Travel

What does "Stuff the Crown" mean?

Stuffing the crown means filling the inside of the hat with soft clothing such as socks, T-shirts, or swimsuits before packing it in your suitcase. This helps support the crown and maintain the hat's shape during travel.

Which hats can be packed by stuffing the crown?

Hats with firmer crowns that would crease or crack if folded are ideal for this packing method. Natural straw hats, cowboy hats, flat crown hats styles can be packed this way.

What should I stuff inside the crown?

Use only soft items like socks, underwear, swimsuits, or T-shirts. Avoid hard objects that could stretch or distort the crown. Stuffing the crown with soft clothing is one of the safest ways to pack many travel hats.

How should I place a stuffed crown hat into my suitcase?

After packing your suitcase, create a small space to place the crown into with the brim on top. You can also fill the crown and place it on the bottom of your suitcase then pack your other items around it.