Skip to content

Stuff the Crown to Pack Hats for Travel

  • Knit Summer Safari Hat with Braided Band - Scala Hats Safari Hat Scala Hats
    Knit Summer Safari Hat with Braided Band - Scala Hats Safari Hat Scala Hats LC844-TEA Tea OS

    Knit Summer Safari Hat with Braided Band - Scala Hats

    $58.00

    Perfect for warm-weather adventures, this knit safari hat combines breathable comfort with timeless style. The distinctive teardrop crown and pinch...

    View full details
    $58.00
  • Handwoven Straw Cowboy Hat with Chin Cord - Boardwalk Hats Cowboy Hat Boardwalk Style Hats
    Handwoven Straw Cowboy Hat with Chin Cord - Boardwalk Hats Cowboy Hat Boardwalk Style Hats DA1953-BLK2 Black Medium

    Handwoven Straw Cowboy Hat with Chin Cord - Boardwalk Hats

    $39.00

    Experience the perfect blend of classic western style and practical sun protection with this straw cowboy hat. Crafted from lightweight toyo straw,...

    View full details
    $39.00
  • Heathered Straw Backless Sun Hat with Bow - Jeanne Simmons Facesaver Hat Jeanne Simmons Accessories JS8556-BLK Black / White

    Heathered Straw Backless Sun Hat with Bow - Jeanne Simmons

    $46.00

    This heathered two-tone straw sun hat is designed for women who want refined, wearable sun protection with a flattering silhouette. The dome crown ...

    View full details
    $46.00
  • Knit Chenille Safari Hat with Braided Leather Band - Boardwalk Hats Safari Hat Boardwalk Style Hats DA3195-WIN Wine OS
    Knit Chenille Safari Hat with Braided Leather Band - Boardwalk Hats Safari Hat Boardwalk Style Hats DA3195-OLI Olive OS
    Sale

    Knit Chenille Safari Hat with Braided Leather Band - Boardwalk Hats

    $54.00
    $27.00

    Discover timeless sophistication with this striking knit chenille safari hat. Featuring a classic fedora silhouette with a distinctive teardrop cro...

    View full details
    $54.00
    $27.00
    Sale
  • Faux Suede Western Hat with Floral Rhinestone Band - Boardwalk Style Cowboy Hat Boardwalk Style Hats DA3198-HPK Hot Pink Medium (57.5 cm)
    Faux Suede Western Hat with Floral Rhinestone Band - Boardwalk Style Cowboy Hat Boardwalk Style Hats
    Sale

    Faux Suede Western Hat with Floral Rhinestone Band - Boardwalk Style

    $55.00
    $28.00

    Elevate your western wardrobe with this striking faux suede hat featuring a classic teardrop crown and sharply turned-up side brim. The 3.5" wide b...

    View full details
    $55.00
    $28.00
    Sale
  • Natural Palm Straw Safari Hat Leather Band - Scala Hats Safari Hat Scala Hats
    Natural Palm Straw Safari Hat Leather Band - Scala Hats Safari Hat Scala Hats

    Natural Palm Straw Safari Hat Leather Band - Scala Hats

    $87.00

    Crafted from tightly braided Mexican palm leaves, this safari hat delivers superior sun protection with its UPF 50+ rating. The natural straw const...

    View full details
    $87.00
  • Vegan Leather Rancher Hat with Studs and Rings - Scala Hats Safari Hat Scala Hats LW753 Brown Medium (57 cm)
    Vegan Leather Rancher Hat with Studs and Rings - Scala Hats Safari Hat Scala Hats

    Vegan Leather Rancher Hat with Studs and Rings - Scala Hats

    $58.00

    This vegan leather rancher delivers Western style with contemporary edge. The structured crown features a subtle front pinch and dented silhouette,...

    View full details
    $58.00
  • Indigo Rolled Brim Crochet Toyo Summer Hat - Sun 'N' Sand Hats Wide Brim Hat Sun N Sand Hats HH2593B Blue Medium (57 cm)

    Indigo Rolled Brim Crochet Toyo Summer Hat - Sun 'N' Sand Hats

    $55.00

    Radiate confidence this season with this exquisite indigo crocheted toyo straw hat. Designed with an airy dome crown and a gracefully rolled 3.5" b...

    View full details
    $55.00
  • Classic Wool Felt Fedora Hat in Large Size - JSA Wool Hats Fedora Hat Jeanne Simmons Accessories JS7164 Apricot Large (59 cm)
    Sale

    Classic Wool Felt Fedora Hat in Large Size - JSA Wool Hats

    $62.00
    $31.00

    FINAL SALE. NOT ELIGIBLE FOR RETURN/EXCHANGE. Make a statement with this charming wool felt fedora that's built for bigger personalities and larger...

    View full details
    $62.00
    $31.00
    Sale
  • Wool Felt Safari Hat with Braided Suede Band - Scala Hats Safari Hat Scala Hats LF209 Brown Medium (57 cm)

    Wool Felt Safari Hat with Braided Suede Band - Scala Hats

    $71.00

    This classic safari hat showcases premium wool felt craftsmanship with a distinctive pinched crown and generously proportioned floppy brim measurin...

    View full details
    $71.00
  • Black Cloche Hat with Grey Floral Trim - Adora® Hats Cloche Adora Hats ad973A Black Medium (57 cm)
    Sale

    Black Cloche Hat with Grey Floral Trim - Adora® Hats

    $56.00
    $28.00

    Elevate your vintage-inspired collection with this exquisite Black Cloche Hat, a timeless piece that captures the elegance of classic 1920s style. ...

    View full details
    $56.00
    $28.00
    Sale
  • Structured Brim Cloche with Big Flower Accent - John Callanan Handmade Hats Cloche Callanan Hats
    Structured Brim Cloche with Big Flower Accent - John Callanan Handmade Hats Cloche Callanan Hats LV424 Burgundy Medium (57 cm)
    Sale

    Structured Brim Cloche with Big Flower Accent - John Callanan Handmade Hats

    $89.00
    $56.00

    Step back in time with this charming 1920s-inspired cloche that brings vintage glamour to any outfit. Featuring a sleek, structured brim that frame...

    View full details
    $89.00
    $56.00
    Sale
  • Poms and Beads Trimmed Floppy Safari Hat by Adora® Safari Hat Adora Hats ad862bd Burgundy Medium (57 cm)
    Poms and Beads Trimmed Floppy Safari Hat by Adora® Safari Hat Adora Hats
    Sale

    Poms and Beads Trimmed Floppy Safari Hat by Adora®

    $51.00
    $26.00

    This elegant wool felt safari hat combines timeless style with bohemian charm. The structured fedora crown features a refined front pinch, while ar...

    View full details
    $51.00
    $26.00
    Sale
  • Kelly Green Stiff Bowler Derby Hat - Scala Hats for Men Bowler Hat Scala Hats
    Kelly Green Stiff Bowler Derby Hat - Scala Hats for Men Bowler Hat Scala Hats WF507-KELLY2 Kelly Medium (22.25")

    Kelly Green Stiff Bowler Derby Hat - Scala Hats for Men

    $97.00

    Step into iconic style with this classic derby bowler hat, expertly handmade for a polished and enduring look. Featuring a round dome stiff crown, ...

    View full details
    $97.00
  • Summit Safari Wool and Leather Hat, Sangria - American Outback Safari Hat Head'N'Home Hats
    Summit Safari Wool and Leather Hat, Sangria - American Outback Safari Hat Head'N'Home Hats summitBO Sangria M (57-58 cm)

    Summit Safari Wool and Leather Hat, Sangria - American Outback

    $269.00

    Introducing the Summit Safari Wool and Leather Hat in striking Sangria—where rugged American craftsmanship meets hat-game sophistication. This fedo...

    View full details
    $269.00
  • Gold Metallic Embellished Straw Beach Hat - Sun'N'Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3206B Tan OS (57 cm)

    Gold Metallic Embellished Straw Beach Hat - Sun'N'Sand Hats

    $61.00

    Elevate your beach style with this stunning straw hat, where timeless elegance meets modern glamour. The shimmering metallic braided brim catches t...

    View full details
    $61.00
  • Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
    Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

    Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

    $55.00

    Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

    View full details
    $55.00
  • Crochet Toyo Cowboy Hat with Beads Accent - Sun 'N' Sand Hats Cowboy Hat Sun N Sand Hats
    Crochet Toyo Cowboy Hat with Beads Accent - Sun 'N' Sand Hats Cowboy Hat Sun N Sand Hats HH3298 Natural OS (57 cm)

    Crochet Toyo Cowboy Hat with Beads Accent - Sun 'N' Sand Hats

    $62.00

    Step into confidence with this exquisite crocheted toyo straw cowboy hat designed for those who dare to stand out. The iconic teardrop crown paired...

    View full details
    $62.00

Stuff the Crown Packable Hats for Travel

Traveling with your favorite hat doesn't have to be difficult. Our Stuff the Crown Packable Hats are specially selected for travelers who want to save space while protecting their hats during the journey.

Unlike structured hats that require a dedicated hat box, these travel-friendly styles feature flexible crowns that can be gently stuffed with soft clothing, such as socks, T-shirts, or swimsuits. Filling the crown helps support its shape while allowing the brim to rest naturally on top of your packed clothing.

Whether you're heading to the beach, a cruise, a golf getaway, or an international vacation, these packable sun hats make it easy to bring dependable sun protection without sacrificing valuable suitcase space.

This collection includes wide-brim sun hats, straw hats, safari hats, and cowboy hats designed for comfort and convenience. Many styles feature UPF 50+ sun protection, adjustable sizing, lightweight materials, and breathable construction to keep you comfortable wherever your adventures take you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

Shop collection
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $76.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

View full details
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

Petite Size Sun Hat with Chin Cord - Boardwalk Style

$36.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

View full details
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

$58.00

Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

View full details
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$28.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

View full details
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$22.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

View full details
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

$72.00

Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

View full details
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Sydney - Wallaroo Hats

$74.00

The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...

View full details
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

Petite Scrunchie Hat by Wallaroo Hat Company

$76.00

The Petite Scrunchie is a compact, flexible sun hat designed for smaller head sizes. Its signature scrunchable construction packs effortlessly into...

View full details
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

$88.00

The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

View full details
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

View full details
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$88.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

View full details
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

View full details
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$49.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

View full details
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$51.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

View full details
SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS
Sale

SPIN-IT King Baseball Cap - Tails Active Wear

$42.00
$22.00

Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

View full details
SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-HSW9 Coral OS
SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-5347 Navy OS
Sale

SPIN-IT Queene Women's Baseball Cap

$42.00
$22.00

Designed for active lifestyles, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and other outdoor activitie...

View full details
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

View full details
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$88.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

View full details
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

View full details
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$49.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

View full details
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$51.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

View full details
Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats
Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats DA1367-BLK Brown Tweed OS

Adjustable Size Hat for Ponytails - Boardwalk Style

$54.00

Enjoy sun-smart style and a perfect fit with this adjustable ponytail sun hat, thoughtfully designed for larger head sizes. The elastic strap closu...

View full details
Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats
Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats HH3647 Tan ML (58 cm)

Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats

$75.00

Elevate your warm-weather style with the Striped Crocheted Toyo Summer Hat from Sun ’N’ Sand. Expertly crafted from finely crocheted premium toyo s...

View full details

Frequently Asked Questions about Stuff the Crown to Pack Hats for Travel

What does "Stuff the Crown" mean?

Stuffing the crown means filling the inside of the hat with soft clothing such as socks, T-shirts, or swimsuits before packing it in your suitcase. This helps support the crown and maintain the hat's shape during travel.

Which hats can be packed by stuffing the crown?

Hats with firmer crowns that would crease or crack if folded are ideal for this packing method. Natural straw hats, cowboy hats, flat crown hats styles can be packed this way.

What should I stuff inside the crown?

Use only soft items like socks, underwear, swimsuits, or T-shirts. Avoid hard objects that could stretch or distort the crown. Stuffing the crown with soft clothing is one of the safest ways to pack many travel hats.

How should I place a stuffed crown hat into my suitcase?

After packing your suitcase, create a small space to place the crown into with the brim on top. You can also fill the crown and place it on the bottom of your suitcase then pack your other items around it.