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Stuff the Crown to Pack Hats for Travel

  • Island Palm Large Brim Lifeguard Beach Hat - DPC Outdoor Hats Lifeguard Hat Scala Hats
    Island Palm Large Brim Lifeguard Beach Hat - DPC Outdoor Hats Lifeguard Hat Scala Hats

    Island Palm Large Brim Lifeguard Beach Hat - DPC Outdoor Hats

    $39.00

    Embrace sun-soaked days with confidence in this striking palm straw lifeguard hat. Designed for those who refuse to compromise on style or protecti...

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    $39.00
  • Victoria Cap - Wallaroo Hat Company Facesaver Hat Wallaroo Hats
    Victoria Cap - Wallaroo Hat Company Facesaver Hat Wallaroo Hats

    Victoria Cap - Wallaroo Hat Company

    $76.00

    Introducing the Victoria Cap, a brand-new addition to Wallaroo’s iconic Victoria collection. This innovative sun cap blends the comfort of a classi...

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    $76.00
  • Sequin Speckled Knit Fedora for Women - Sun 'N' Sand Hats Fedora Hat Sun N Sand Hats
    Sequin Speckled Knit Fedora for Women - Sun 'N' Sand Hats Fedora Hat Sun N Sand Hats HH3567B Tan OS (58 cm)

    Sequin Speckled Knit Fedora for Women - Sun 'N' Sand Hats

    $49.00

    Stand out with effortless style in this eye-catching poly-knit fedora hat designed with shimmering sequin accents for a fun, fashion-forward look. ...

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    $49.00
  • Cotton Aussie Breezer Safari Hat - Milani Hats Safari Hat Milani Hats NB005-KHAKI Khaki M/L (58 cm)

    Cotton Aussie Breezer Safari Hat - Milani Hats

    $36.00

    Discover the ideal companion for your outdoor adventures with this expertly crafted cotton safari hat. Engineered with breathable mesh panels along...

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    $36.00
  • Cortez Fedora by Wallaroo Hat Company Fedora Hat Wallaroo Hats
    Cortez Fedora by Wallaroo Hat Company Fedora Hat Wallaroo Hats

    Cortez Fedora by Wallaroo Hat Company

    $111.00

    Hand-braided from genuine palm fiber, the Cortez blends rustic character with durable sun protection. Its breathable construction keeps you cool, w...

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    $111.00
  • Fashion Knit Gaucho Hat with Waxed Cord - Adora® Hats Bolero Hat Adora Hats AD1485A Beige Medium (57 cm)
    Fashion Knit Gaucho Hat with Waxed Cord - Adora® Hats Bolero Hat Adora Hats
    Sale

    Fashion Knit Gaucho Hat with Waxed Cord - Adora® Hats

    $46.00
    $23.00

    Elevate your hat collection with this striking knit gaucho design featuring a distinctive pattern that turns heads. The structured double-layer fla...

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    $46.00
    $23.00
    Sale
  • Jericho Fedora Hat with Faux Feather Band - Brooklyn Hat Co Fedora Hat Brooklyn Hat
    Jericho Fedora Hat with Faux Feather Band - Brooklyn Hat Co Fedora Hat Brooklyn Hat BKN1583M Black Medium (22 3/8")
    Sale

    Jericho Fedora Hat with Faux Feather Band - Brooklyn Hat Co

    $71.00
    $36.00

    Step into timeless style with the Jericho Fedora from Brooklyn Hat Co. This classic hat features a striking black grosgrain ribbon adorned with gre...

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    $71.00
    $36.00
    Sale
  • Unbridled Fine Braid Hemp Fedora Hat -Stetson Hats Fedora Hat Stetson Hats STC307-MED Medium Tan
    Sale

    Unbridled Fine Braid Hemp Fedora Hat -Stetson Hats

    $68.00
    $42.00

    Discover timeless elegance with the Unbridled Fine Braid Hemp Fedora Hat by Stetson. This European-inspired masterpiece combines sophisticated styl...

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    $68.00
    $42.00
    Sale
  • Autumn Leaf Cloche Felt Hat - John Callanan Handmade Hats Cloche Callanan Hats
    Autumn Leaf Cloche Felt Hat - John Callanan Handmade Hats Cloche Callanan Hats LV404 Black Medium (57 cm)
    Sale

    Autumn Leaf Cloche Felt Hat - John Callanan Handmade Hats

    $61.00
    $36.00

    Discover the charm of this handcrafted wool felt cloche by renowned British milliner John Callanan. Featuring a playfully asymmetrical 3.5" brim wi...

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    $61.00
    $36.00
    Sale
  • Quinn by Wallaroo Hat Company Cowboy Hat Wallaroo Hats
    Quinn by Wallaroo Hat Company Cowboy Hat Wallaroo Hats

    Quinn by Wallaroo Hat Company

    $122.00

    The Quinn is a romantic western hat inspired by Jane Seymour's role in Dr. Quinn, Medicine Woman that combines rustic charm with modern sun protect...

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    $122.00
  • Open Weave Straw Fedora with Turtle Tape Band - Tidal Tom Hats Fedora Hat Tidal Tom HTT1274 ML Natural M/L (59 cm)

    Open Weave Straw Fedora with Turtle Tape Band - Tidal Tom Hats

    $54.00

    Stay cool and polished with this woven straw fedora hat for men, designed for breathable comfort and classic style. Featuring a center-dent crown w...

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    $54.00
  • Petite Woven Straw Cowboy Hat with Chin Cord - Boardwalk Hats Cowboy Hat Boardwalk Style Hats DA2971-BLK Black Small (54 cm)

    Petite Woven Straw Cowboy Hat with Chin Cord - Boardwalk Hats

    $38.00

    Experience authentic western style tailored for petite frames with this premium toyo straw cowboy hat. The iconic Cattleman-style crown delivers cl...

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    $38.00
  • Wool Cloche Hat with Animal Print Accent - Adora® Wool Hats Cloche Adora Hats AD1295A Black M/L (58 cm)
    Wool Cloche Hat with Animal Print Accent - Adora® Wool Hats Cloche Adora Hats AD1295B Tan M/L (58 cm)
    Sale

    Wool Cloche Hat with Animal Print Accent - Adora® Wool Hats

    $69.00
    $35.00

    Embrace vintage charm with this exquisite wool cloche hat, a timeless accessory that exudes understated sophistication. The structured dome crown a...

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    $69.00
    $35.00
    Sale
  • Waxed Fine Canvas Western Hat - Karen Keith Hats Cowboy Hat Great hats by Karen Keith LC72-M Ivory Medium

    Waxed Fine Canvas Western Hat - Karen Keith Hats

    $71.00

    Embrace your bold spirit with this authentic Western hat crafted from lightweight waxed Bangora straw. Designed for those who dare to stand out, th...

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    $71.00
  • Paloma Fedora by Wallaroo Hat Company Fedora Hat Wallaroo Hats
    Paloma Fedora by Wallaroo Hat Company Fedora Hat Wallaroo Hats

    Paloma Fedora by Wallaroo Hat Company

    $117.00

    The Paloma Fedora combines natural raffia craftsmanship with relaxed luxury, making it an ideal summer hat for beach vacations, poolside lounging, ...

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    $117.00
  • Braided Raffia Up Brim Hat with Chin Cord - Scala Hats Kettle Brim Hat Scala Hats
    Braided Raffia Up Brim Hat with Chin Cord - Scala Hats Kettle Brim Hat Scala Hats LR784 Natural Large (59 cm)

    Braided Raffia Up Brim Hat with Chin Cord - Scala Hats

    $75.00

    Discover timeless elegance with this stunning Scala Hats braided raffia creation. Featuring a gracefully rounded crown and distinctive kettle brim ...

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    $75.00
  • Pilar Burnt Palm Leaf Asymmetrical Up Brim Hat - Tula Hats Fedora Hat Tula Hats
    Pilar Burnt Palm Leaf Asymmetrical Up Brim Hat - Tula Hats Fedora Hat Tula Hats TU1-2100 Burnt Palm Medium (57 cm)

    Pilar Burnt Palm Leaf Asymmetrical Up Brim Hat - Tula Hats

    $76.00

    This distinctive fedora showcases an asymmetrical design with a sculptural turned-up front brim that commands attention. The front brim measures 3 ...

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    $76.00
  • Floppy Brim Wool Felt Women's Safari Hat - Brooklyn Hats Safari Hat Brooklyn Hat BKN1413 Black Medium (57 cm)
    Sale

    Floppy Brim Wool Felt Women's Safari Hat - Brooklyn Hats

    $72.00
    $22.00

    Embrace your adventurous side with this show-stopping wool felt safari hat featuring an exaggerated floppy brim that's impossible to ignore. The st...

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    $72.00
    $22.00
    Sale

Stuff the Crown Packable Hats for Travel

Traveling with your favorite hat doesn't have to be difficult. Our Stuff the Crown Packable Hats are specially selected for travelers who want to save space while protecting their hats during the journey.

Unlike structured hats that require a dedicated hat box, these travel-friendly styles feature flexible crowns that can be gently stuffed with soft clothing, such as socks, T-shirts, or swimsuits. Filling the crown helps support its shape while allowing the brim to rest naturally on top of your packed clothing.

Whether you're heading to the beach, a cruise, a golf getaway, or an international vacation, these packable sun hats make it easy to bring dependable sun protection without sacrificing valuable suitcase space.

This collection includes wide-brim sun hats, straw hats, safari hats, and cowboy hats designed for comfort and convenience. Many styles feature UPF 50+ sun protection, adjustable sizing, lightweight materials, and breathable construction to keep you comfortable wherever your adventures take you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

Shop collection
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $76.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

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Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

Petite Size Sun Hat with Chin Cord - Boardwalk Style

$36.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

$58.00

Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$28.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

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Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$22.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

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Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

$72.00

Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Sydney - Wallaroo Hats

$74.00

The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...

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Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

Petite Scrunchie Hat by Wallaroo Hat Company

$76.00

The Petite Scrunchie is a compact, flexible sun hat designed for smaller head sizes. Its signature scrunchable construction packs effortlessly into...

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Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

$88.00

The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$88.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

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Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

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Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$49.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

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Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$51.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS
Sale

SPIN-IT King Baseball Cap - Tails Active Wear

$42.00
$22.00

Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

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SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-HSW9 Coral OS
SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-5347 Navy OS
Sale

SPIN-IT Queene Women's Baseball Cap

$42.00
$22.00

Designed for active lifestyles, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and other outdoor activitie...

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

View full details
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$88.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

View full details
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

View full details
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$49.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

View full details
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$51.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats
Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats DA1367-BLK Brown Tweed OS

Adjustable Size Hat for Ponytails - Boardwalk Style

$54.00

Enjoy sun-smart style and a perfect fit with this adjustable ponytail sun hat, thoughtfully designed for larger head sizes. The elastic strap closu...

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Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats
Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats HH3647 Tan ML (58 cm)

Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats

$75.00

Elevate your warm-weather style with the Striped Crocheted Toyo Summer Hat from Sun ’N’ Sand. Expertly crafted from finely crocheted premium toyo s...

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Frequently Asked Questions about Stuff the Crown to Pack Hats for Travel

What does "Stuff the Crown" mean?

Stuffing the crown means filling the inside of the hat with soft clothing such as socks, T-shirts, or swimsuits before packing it in your suitcase. This helps support the crown and maintain the hat's shape during travel.

Which hats can be packed by stuffing the crown?

Hats with firmer crowns that would crease or crack if folded are ideal for this packing method. Natural straw hats, cowboy hats, flat crown hats styles can be packed this way.

What should I stuff inside the crown?

Use only soft items like socks, underwear, swimsuits, or T-shirts. Avoid hard objects that could stretch or distort the crown. Stuffing the crown with soft clothing is one of the safest ways to pack many travel hats.

How should I place a stuffed crown hat into my suitcase?

After packing your suitcase, create a small space to place the crown into with the brim on top. You can also fill the crown and place it on the bottom of your suitcase then pack your other items around it.