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Stuff the Crown to Pack Hats for Travel

  • Waxed Canvas Casual Safari Hat - Texas Gold Hats Safari Hat Texas Gold Hats
    Waxed Canvas Casual Safari Hat - Texas Gold Hats Safari Hat Texas Gold Hats jr7017 Ivory Small (56 cm)

    Waxed Canvas Casual Safari Hat - Texas Gold Hats

    $28.00

    Take on the outdoors with confidence in the Waxed Canvas Casual Safari Hat by Texas Gold Hats, designed for men who value durability and timeless s...

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    $28.00
  • Flying Bold Eagle Under Brim USA Cowboy Hat - Milani Hats Cowboy Hat Milani Hats
    Flying Bold Eagle Under Brim USA Cowboy Hat - Milani Hats Cowboy Hat Milani Hats STE-003U Black M/L (58.5 cm) Straw

    Flying Bold Eagle Under Brim USA Cowboy Hat - Milani Hats

    $56.00

    Strike a patriotic pose in this eye-catching cowboy hat featuring a soaring eagle applique on the under brim. The crown showcases a bold USA star c...

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    $56.00
  • Rolled Brim Straw Cattleman Hat, M-XL - Karen Keith Hats Cowboy Hat Great hats by Karen Keith RM77D-M Natural Medium (57 cm)

    Rolled Brim Straw Cattleman Hat, M-XL - Karen Keith Hats

    $65.00

    Embrace the timeless appeal of this striking cattleman hat, expertly crafted from criss-cross woven raffia straw. The artfully distressed crown cre...

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    $65.00
  • Dr. Walton Twill Cotton Safari Hat - Indiana Jones Hat Safari Hat Indiana Jones Hats
    Dr. Walton Twill Cotton Safari Hat - Indiana Jones Hat Safari Hat Indiana Jones Hats 860BB Khaki Medium

    Dr. Walton Twill Cotton Safari Hat - Indiana Jones Hat

    $75.00

    Channel your inner adventurer with this iconic twill cotton safari hat inspired by Dr. Henry Walton Jones himself. Featuring a distinctive center d...

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    $75.00
  • Beaded Band Cowboy Hat for Small Heads - Karen Keith Hats Cowboy Hat Great hats by Karen Keith RM10D-Bs Tan Small (55 cm)

    Beaded Band Cowboy Hat for Small Heads - Karen Keith Hats

    $71.00

    Embrace your unique style with this stunning beaded band cowboy hat, expertly crafted for smaller head sizes. Featuring a striking turquoise center...

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    $71.00
  • Safari Hat with Pleated Band - Scala Hats for Men Safari Hat Scala Hats
    Safari Hat with Pleated Band - Scala Hats for Men Safari Hat Scala Hats MS321-IVORY2 Ivory Medium

    Safari Hat with Pleated Band - Scala Hats for Men

    $58.00

    Crafted from premium paper braid, this Scala safari hat delivers classic expedition style with modern sun protection. The structured flat brim span...

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    $58.00
  • Head'n Home Crusher Outback Leather Hat up to XXL- Brown Safari Hat Head'N'Home Hats
    Head'n Home Crusher Outback Leather Hat up to XXL- Brown Safari Hat Head'N'Home Hats MScrusherBNM Brown Medium

    Head'n Home Crusher Outback Leather Hat up to XXL- Brown

    $226.00

    Crafted right here in the USA, this oiled leather Outback hat is built tough for adventure seekers. Crushable and packable, it laughs in the face o...

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    $226.00
  • Straw Cowboy Hat with Turquoise Band and Concho - Milani Hats Cowboy Hat Milani Hats
    Straw Cowboy Hat with Turquoise Band and Concho - Milani Hats Cowboy Hat Milani Hats ST-118NAT Natural M/L

    Straw Cowboy Hat with Turquoise Band and Concho - Milani Hats

    $42.00

    Step into the saddle with this charming straw cowboy hat that's equal parts rugged and refined. The tightly woven straw construction shields you fr...

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    $42.00
  • Men's Safari Style Rain Hat - Stetson Hats Safari Hat Stetson Hats
    Men's Safari Style Rain Hat - Stetson Hats Safari Hat Stetson Hats STC61-BLK2 Black Medium

    Men's Safari Style Rain Hat - Stetson Hats

    $64.00

    Embrace adventure in this water-resistant cotton blend safari hat that keeps you dry without sacrificing style. The structured 2" brim slopes gentl...

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    $64.00
  • Tina Cowboy Hat by Wallaroo Hats Cowboy Hat Wallaroo Hats TIN-NA Natural M/L (58 cm)
    Tina Cowboy Hat by Wallaroo Hats Cowboy Hat Wallaroo Hats

    Tina Cowboy Hat by Wallaroo Hats

    $105.00

    The Tina Cowboy Hat blends natural beauty with Western charm. Hand-crocheted raffia creates an airy, breathable feel perfect for hot weather, while...

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    $105.00
  • Distressed Grey Toyo Straw Cowboy Hat - Kenny Keith Cowboy Hat Great hats by Karen Keith TM10-Lm Grey Medium (57 cm)

    Distressed Grey Toyo Straw Cowboy Hat - Kenny Keith

    $75.00

    Embrace your bold western spirit with this striking distressed grey toyo straw cowboy hat. Expertly crafted with a glazed finish that captures an a...

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    $75.00

Stuff the Crown Packable Hats for Travel

Traveling with your favorite hat doesn't have to be difficult. Our Stuff the Crown Packable Hats are specially selected for travelers who want to save space while protecting their hats during the journey.

Unlike structured hats that require a dedicated hat box, these travel-friendly styles feature flexible crowns that can be gently stuffed with soft clothing, such as socks, T-shirts, or swimsuits. Filling the crown helps support its shape while allowing the brim to rest naturally on top of your packed clothing.

Whether you're heading to the beach, a cruise, a golf getaway, or an international vacation, these packable sun hats make it easy to bring dependable sun protection without sacrificing valuable suitcase space.

This collection includes wide-brim sun hats, straw hats, safari hats, and cowboy hats designed for comfort and convenience. Many styles feature UPF 50+ sun protection, adjustable sizing, lightweight materials, and breathable construction to keep you comfortable wherever your adventures take you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

Frequently Asked Questions about Stuff the Crown to Pack Hats for Travel

What does "Stuff the Crown" mean?

Stuffing the crown means filling the inside of the hat with soft clothing such as socks, T-shirts, or swimsuits before packing it in your suitcase. This helps support the crown and maintain the hat's shape during travel.

Which hats can be packed by stuffing the crown?

Hats with firmer crowns that would crease or crack if folded are ideal for this packing method. Natural straw hats, cowboy hats, flat crown hats styles can be packed this way.

What should I stuff inside the crown?

Use only soft items like socks, underwear, swimsuits, or T-shirts. Avoid hard objects that could stretch or distort the crown. Stuffing the crown with soft clothing is one of the safest ways to pack many travel hats.

How should I place a stuffed crown hat into my suitcase?

After packing your suitcase, create a small space to place the crown into with the brim on top. You can also fill the crown and place it on the bottom of your suitcase then pack your other items around it.