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Stuff the Crown to Pack Hats for Travel

  • Petite Victoria by Wallaroo Hat Company Kettle Brim Hat Wallaroo Hats
    Petite Victoria by Wallaroo Hat Company Kettle Brim Hat Wallaroo Hats

    Petite Victoria by Wallaroo Hat Company

    $ 53.00

    The Petite Victoria Sun Hat is our best-selling small-size women’s hat, now available in new colors. Designed for comfort and style, this super lig...

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    $ 53.00
  • Traditional Summer Fedora Hat - Small to XLarge Hat Sizes Fedora Hat Jeanne Simmons Accessories
    Traditional Summer Fedora Hat - Small to XLarge Hat Sizes Fedora Hat Jeanne Simmons Accessories js6759ivs Ivory S (56cm)

    Traditional Summer Fedora Hat - Small to XLarge Hat Sizes

    $ 21.00

    Experience timeless style with this beloved straw fedora, expertly proportioned for smaller head sizes. Featuring a gracefully pinched crown and na...

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    $ 21.00
  • Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style Cowboy Hat Boardwalk Style Hats
    Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style Cowboy Hat Boardwalk Style Hats DA2958-NAT Natural Small (55 cm)

    Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style

    $ 25.00

    Step into your power with this petite-sized western straw hat, purposefully crafted for smaller head dimensions. The distinctive pinched crown and ...

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    $ 25.00
  • Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Petite Kristy Fedora by Wallaroo Hat Company

    $ 61.00

    The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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    $ 61.00
  • Ms. Abby Petite Palm Leaf Sun Hat with Chin Strap - Tula Hats Cloche Tula Hats
    Ms. Abby Petite Palm Leaf Sun Hat with Chin Strap - Tula Hats Cloche Tula Hats TU1-9150 Burnt Palm Small (54 - 55 cm)

    Ms. Abby Petite Palm Leaf Sun Hat with Chin Strap - Tula Hats

    $ 30.00

    Step into the sun with confidence wearing the Ms. Abby Petite Palm Leaf Sun Hat, thoughtfully designed for petite head sizes. This beautifully craf...

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    $ 30.00
  • Weathered Cotton Outback Hat, Small to 3XL Size - DPC Headwear Safari Hat Dorfman Hat Co.
    Weathered Cotton Outback Hat, Small to 3XL Size - DPC Headwear Safari Hat Dorfman Hat Co. MC127BNS Brown Small (55 cm)

    Weathered Cotton Outback Hat, Small to 3XL Size - DPC Headwear

    $ 49.99

    Embrace adventure with this versatile weathered cotton outback hat, designed for those who refuse to be confined by convention. The shapeable, wire...

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    $ 49.99
  • Plaid Fedora with Button Accent for Fall - Adora Hats® Fedora Hat Adora Hats AD1200A Camel S/M (56-57 cm)
    Sale

    Plaid Fedora with Button Accent for Fall - Adora Hats®

    $ 21.00
    $ 10.50

    This refined plaid trilby from Adora Hats® combines timeless elegance with thoughtful design details. Constructed in a sophisticated light-to-dark ...

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    $ 21.00
    $ 10.50
    Sale
  • Petite Catalina by Wallaroo Hat Company Kettle Brim Hat Wallaroo Hats
    Petite Catalina by Wallaroo Hat Company Kettle Brim Hat Wallaroo Hats

    Petite Catalina by Wallaroo Hat Company

    $ 65.00

    Designed specifically for smaller head sizes, the Petite Catalina Raffia Up-Brim offers a breezy, tropical aesthetic with everyday versatility. Han...

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    $ 65.00
  • Petite Catalina Cowboy by Wallaroo Hat Company Cowboy Hat Wallaroo Hats
    Petite Catalina Cowboy by Wallaroo Hat Company Cowboy Hat Wallaroo Hats

    Petite Catalina Cowboy by Wallaroo Hat Company

    $ 69.00

    The Petite Catalina Cowboy Hat brings classic Western styling to smaller head sizes, offering a flattering silhouette with breezy warm-weather comf...

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    $ 69.00
  • Natural Palm Leaf Wide Brim Safari Hat - SetarTrading Hats Safari Hat SetarTrading Hats 7338s Natural Palm Small (55 cm)
    Natural Palm Leaf Wide Brim Safari Hat - SetarTrading Hats Safari Hat SetarTrading Hats

    Natural Palm Leaf Wide Brim Safari Hat - SetarTrading Hats

    $ 32.00

    Enjoy superior craftsmanship and sun protection with this natural Tripilla palm straw hat, designed for both men and women. Handmade in Mexico from...

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    $ 32.00
  • Rough Braid Raffia Lifeguard Hat - Scala Hats Lifeguard Hat Scala Hats
    Rough Braid Raffia Lifeguard Hat - Scala Hats Lifeguard Hat Scala Hats

    Rough Braid Raffia Lifeguard Hat - Scala Hats

    $ 49.00

    Stay cool and fully covered under the sun with this rough braid natural raffia straw lifeguard hat, crafted from 100% raffia for breathable comfort...

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    $ 49.00
  • Carkella Portland by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Carkella Portland by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Carkella Portland by Wallaroo Hat Company

    $ 69.00

    The Portland Golf Hat is engineered for sun protection and all-day comfort on the course. Its structured safari crown and wide brim offer maximum s...

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    $ 69.00
  • Petite Palm Leaf Safari Hat - Rustic Palm Leaf Hats Safari Hat Boardwalk Style Hats DA2969 Burnt Palm XS (54 cm)
    Petite Palm Leaf Safari Hat - Rustic Palm Leaf Hats Safari Hat Boardwalk Style Hats

    Petite Palm Leaf Safari Hat - Rustic Palm Leaf Hats

    $ 26.00

    Designed specifically for smaller head sizes, this braided burnt palm leaf safari hat combines authentic craftsmanship with practical outdoor perfo...

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    $ 26.00
  • Clark Palm Leaf Wide Brim Fedora Hat - Tula Hats Safari Hat Tula Hats
    Clark Palm Leaf Wide Brim Fedora Hat - Tula Hats Safari Hat Tula Hats TU1-1460 Natural Palm S/M (56 - 57 cm)

    Clark Palm Leaf Wide Brim Fedora Hat - Tula Hats

    $ 51.00

    Discover the perfect balance of timeless style, sustainable craftsmanship, and superior sun protection with the Clark Wide Brim Fedora Hat. Handwov...

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    $ 51.00
  • Small Size Two Tone Fedora Hat - Sunny Dayz™ Fedora Hat Sun N Sand Hats HK519 Natural Small (54 cm)

    Small Size Two Tone Fedora Hat - Sunny Dayz™

    $ 27.50

    Designed specifically for smaller head sizes, this petite straw fedora combines refined style with a comfortable, tailored fit. The woven straw cro...

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    $ 27.50
  • Small Heads Wide Brim Summer Fedora Hat- Jeanne Simmons Hats Fedora Hat Jeanne Simmons Accessories JS6761-WHT2 White Small (56cm)
    Small Heads Wide Brim Summer Fedora Hat- Jeanne Simmons Hats Fedora Hat Jeanne Simmons Accessories JS6761tns Tan Small (56cm)

    Small Heads Wide Brim Summer Fedora Hat- Jeanne Simmons Hats

    $ 26.00

    Perfect for petite frames, this charming fedora delivers classic style with a practical twist. The generous 2.5" brim shields your face while the p...

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    $ 26.00
  • Sierra Burnt Palm Leaf Western Hat - Tula Hats Cowboy Hat Tula Hats
    Sierra Burnt Palm Leaf Western Hat - Tula Hats Cowboy Hat Tula Hats TU1-8000 Burnt Palm Small (55 cm)

    Sierra Burnt Palm Leaf Western Hat - Tula Hats

    $ 49.00

    The Sierra Burnt Palm Leaf Western Hat combines timeless cowboy aesthetics with practical sun protection. Expertly handcrafted from 100% palm fiber...

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    $ 49.00

Stuff the Crown Packable Hats for Travel

Traveling with your favorite hat doesn't have to be difficult. Our Stuff the Crown Packable Hats are specially selected for travelers who want to save space while protecting their hats during the journey.

Unlike structured hats that require a dedicated hat box, these travel-friendly styles feature flexible crowns that can be gently stuffed with soft clothing, such as socks, T-shirts, or swimsuits. Filling the crown helps support its shape while allowing the brim to rest naturally on top of your packed clothing.

Whether you're heading to the beach, a cruise, a golf getaway, or an international vacation, these packable sun hats make it easy to bring dependable sun protection without sacrificing valuable suitcase space.

This collection includes wide-brim sun hats, straw hats, safari hats, and cowboy hats designed for comfort and convenience. Many styles feature UPF 50+ sun protection, adjustable sizing, lightweight materials, and breathable construction to keep you comfortable wherever your adventures take you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

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Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $ 53.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

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Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

Petite Size Sun Hat with Chin Cord - Boardwalk Style

$ 25.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

$ 39.99

Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$ 19.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

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Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$ 15.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

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Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

$ 50.00

Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Sydney - Wallaroo Hats

$ 51.00

The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...

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Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

Petite Scrunchie Hat by Wallaroo Hat Company

$ 53.00

The Petite Scrunchie is a compact, flexible sun hat designed for smaller head sizes. Its signature scrunchable construction packs effortlessly into...

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Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

$ 61.00

The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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Packable Straw Cloche with Multitone Band - Sun'N'Sand Hats Cloche Sun N Sand Hats
Packable Straw Cloche with Multitone Band - Sun'N'Sand Hats Cloche Sun N Sand Hats HH3767B Natural OS (57 cm)

Packable Straw Cloche with Multitone Band - Sun'N'Sand Hats

$ 37.00

Enjoy timeless summer style with this Packable Straw Cloche Hat by Sun 'N' Sand. Crafted from soft, finely braided straw, this charming hat feature...

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Straw Cloche with Metallic Fabric Trim - Sun'N'Sand Hats Cloche Sun N Sand Hats
Straw Cloche with Metallic Fabric Trim - Sun'N'Sand Hats Cloche Sun N Sand Hats HH3755A Natural OS (58 cm)

Straw Cloche with Metallic Fabric Trim - Sun'N'Sand Hats

$ 38.00

Add a touch of vintage-inspired elegance to your summer wardrobe with this Straw Cloche Hat with Metallic Ribbon Trim by Sun 'N' Sand. Crafted from...

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Woven Toyo Safari Hat with Crocheted Band - Sun'N'Sand Hats Safari Hat Sun N Sand Hats
Woven Toyo Safari Hat with Crocheted Band - Sun'N'Sand Hats Safari Hat Sun N Sand Hats HH3374 White OS (58 cm)

Woven Toyo Safari Hat with Crocheted Band - Sun'N'Sand Hats

$ 32.00

Add timeless style to your sunny-day wardrobe with this Woven Toyo Straw Safari Hat by Sun 'N' Sand. Featuring a classic center-dent crown with a s...

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Wide Brim Safari Hat with Satin Band - Sun'N'Sand Hats Safari Hat Sun N Sand Hats
Wide Brim Safari Hat with Satin Band - Sun'N'Sand Hats Safari Hat Sun N Sand Hats HH3800B Tan OS (57 cm)

Wide Brim Safari Hat with Satin Band - Sun'N'Sand Hats

$ 43.00

Add a sophisticated touch to your sunny-day wardrobe with this Wide Brim Safari Sun Hat by Sun 'N' Sand. Featuring a classic dented crown with a fr...

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Tweed Straw Sun Hat with Shells Detail- Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Tweed Straw Sun Hat with Shells Detail- Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3689A Blue OS (58 cm)

Tweed Straw Sun Hat with Shells Detail- Sun 'N' Sand Hats

$ 37.50

Bring a touch of seaside sophistication to your summer wardrobe with this Tweed Straw Sun Hat with Shell Details by Sun 'N' Sand. Featuring a beaut...

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Red, White & Blue Big Brim Sun Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Red, White & Blue Big Brim Sun Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3764 Tricolor OS (58 cm)

Red, White & Blue Big Brim Sun Hat - Sun 'N' Sand Hats

$ 37.50

Celebrate sunny days in style with this Red, White & Blue Big Brim Sun Hat by Sun 'N' Sand. Featuring a striking tricolor design and a graceful...

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Frequently Asked Questions about Stuff the Crown to Pack Hats for Travel

What does "Stuff the Crown" mean?

Stuffing the crown means filling the inside of the hat with soft clothing such as socks, T-shirts, or swimsuits before packing it in your suitcase. This helps support the crown and maintain the hat's shape during travel.

Which hats can be packed by stuffing the crown?

Hats with firmer crowns that would crease or crack if folded are ideal for this packing method. Natural straw hats, cowboy hats, flat crown hats styles can be packed this way.

What should I stuff inside the crown?

Use only soft items like socks, underwear, swimsuits, or T-shirts. Avoid hard objects that could stretch or distort the crown. Stuffing the crown with soft clothing is one of the safest ways to pack many travel hats.

How should I place a stuffed crown hat into my suitcase?

After packing your suitcase, create a small space to place the crown into with the brim on top. You can also fill the crown and place it on the bottom of your suitcase then pack your other items around it.