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Stuff the Crown to Pack Hats for Travel

  • Burnt Palm Leaf Outback Sun Hat for Small Heads - Tula Hats Gambler Hat Tula Hats
    Burnt Palm Leaf Outback Sun Hat for Small Heads - Tula Hats Gambler Hat Tula Hats TU-15000S Burnt Palm Small (56-57 cm)

    Burnt Palm Leaf Outback Sun Hat for Small Heads - Tula Hats

    $ 50.00

    Discover refined sun protection with this distinguished outback gambler hat, expertly crafted for smaller head sizes. Featuring a striking burnt pa...

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    $ 50.00
  • Small Heads Straw Summer Fedora Hat - Milani Hats Fedora Hat Milani Hats KFD107bkx Black Jr. L/XL (54 cm)
    Small Heads Straw Summer Fedora Hat - Milani Hats Fedora Hat Milani Hats KFD107ntx Natural Jr. L/XL (54 cm)

    Small Heads Straw Summer Fedora Hat - Milani Hats

    $ 15.00

    Perfect for petite heads and warm-weather adventures, this charming straw fedora brings vintage flair to your summer style. Featuring a distinctive...

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    $ 15.00
  • Rio Burnt Palm Leaf Safari Hat with Chin Strap - Tula Hats Safari Hat Tula Hats TU1-1250 Burnt Palm S/M (56 - 57 cm)

    Rio Burnt Palm Leaf Safari Hat with Chin Strap - Tula Hats

    $ 50.00

    Step into the world with confidence wearing the Rio Burnt Palm Leaf Safari Hat, where artisanal craftsmanship meets purposeful design. This elegant...

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    $ 50.00
  • Palm Fiber Baja Crusher Lifeguard Hat - Makai Hat Co Lifeguard Hat Makai Hat MA136sm Natural S/M (57 cm)
    Palm Fiber Baja Crusher Lifeguard Hat - Makai Hat Co Lifeguard Hat Makai Hat

    Palm Fiber Baja Crusher Lifeguard Hat - Makai Hat Co

    $ 43.99

    Meet your new poolside essential—a playful take on the classic lifeguard look. This handcrafted palm fiber crusher features the iconic double-hump ...

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    $ 43.99
  • Rough Braid Raffia Lifeguard Hat - Scala Hats Lifeguard Hat Scala Hats
    Rough Braid Raffia Lifeguard Hat - Scala Hats Lifeguard Hat Scala Hats

    Rough Braid Raffia Lifeguard Hat - Scala Hats

    $ 49.00

    Stay cool and fully covered under the sun with this rough braid natural raffia straw lifeguard hat, crafted from 100% raffia for breathable comfort...

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    $ 49.00
  • Vented Two-Tone Crown Fedora - Tommy Bahama and Scala Hats Fedora Hat Scala Hats
    Vented Two-Tone Crown Fedora - Tommy Bahama and Scala Hats Fedora Hat Scala Hats TBW233-NAT1 Tommy Bahama Natural S/M (22 1/4")

    Vented Two-Tone Crown Fedora - Tommy Bahama and Scala Hats

    $ 45.00

    This refined fedora combines classic styling with practical sun protection. Featuring a distinctive two-tone open-weave striped crown paired with a...

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    $ 45.00
  • Lifeguard Light Palm Leaf Sun Hat with Chin Strap - Tula Hats Lifeguard Hat Tula Hats TU1-1301 Natural S/M (56 - 57 cm)

    Lifeguard Light Palm Leaf Sun Hat with Chin Strap - Tula Hats

    $ 50.00

    Discover effortless sun protection with this distinguished palm fiber hat, designed for discerning travelers and outdoor enthusiasts. The iconic li...

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    $ 50.00
  • Luna Petite Straw Safari Hat with Pink Band - Sunny Dayz™ Safari Hat Sun N Sand Hats
    Luna Petite Straw Safari Hat with Pink Band - Sunny Dayz™ Safari Hat Sun N Sand Hats HK438 Natural Small (54 cm)

    Luna Petite Straw Safari Hat with Pink Band - Sunny Dayz™

    $ 28.75

    Tailored for petite proportions, the Luna Safari Hat delivers sophisticated sun protection without compromise. This straw hat showcases a refined s...

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    $ 28.75
  • Natural Palm Leaf Wide Brim Safari Hat - SetarTrading Hats Safari Hat SetarTrading Hats 7338s Natural Palm Small (55 cm)
    Natural Palm Leaf Wide Brim Safari Hat - SetarTrading Hats Safari Hat SetarTrading Hats

    Natural Palm Leaf Wide Brim Safari Hat - SetarTrading Hats

    $ 32.00

    Enjoy superior craftsmanship and sun protection with this natural Tripilla palm straw hat, designed for both men and women. Handmade in Mexico from...

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    $ 32.00
  • Explorer Unisex Palm Leaf Safari Hat - Tula Hats Safari Hat Tula Hats TU1-1780 Natural Palm S/M (57 - 59 cm)

    Explorer Unisex Palm Leaf Safari Hat - Tula Hats

    $ 50.00

    Embrace adventure with the Explorer Unisex Palm Leaf Safari Hat, a handcrafted masterpiece inspired by timeless expedition style. Woven from sustai...

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    $ 50.00
  • Plaid Fedora with Button Accent for Fall - Adora Hats® Fedora Hat Adora Hats AD1200A Camel S/M (56-57 cm)
    Sale

    Plaid Fedora with Button Accent for Fall - Adora Hats®

    $ 21.00
    $ 10.50

    This refined plaid trilby from Adora Hats® combines timeless elegance with thoughtful design details. Constructed in a sophisticated light-to-dark ...

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    $ 21.00
    $ 10.50
    Sale
  • Sierra Burnt Palm Leaf Western Hat - Tula Hats Cowboy Hat Tula Hats
    Sierra Burnt Palm Leaf Western Hat - Tula Hats Cowboy Hat Tula Hats TU1-8000 Burnt Palm Small (55 cm)

    Sierra Burnt Palm Leaf Western Hat - Tula Hats

    $ 49.00

    The Sierra Burnt Palm Leaf Western Hat combines timeless cowboy aesthetics with practical sun protection. Expertly handcrafted from 100% palm fiber...

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    $ 49.00
  • Memphis Burnt Palm Leaf Fedora Hat - Tula Hats Fedora Hat Tula Hats
    Memphis Burnt Palm Leaf Fedora Hat - Tula Hats Fedora Hat Tula Hats TU1-1690 Burnt Palm S/M Stretch band (56-57 cm)

    Memphis Burnt Palm Leaf Fedora Hat - Tula Hats

    $ 41.00

    Elevate your summer style with this refined palm leaf fedora, expertly crafted in Mexico. Featuring a distinctive dented crown and front pinch deta...

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    $ 41.00
  • Carkella Portland by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Carkella Portland by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Carkella Portland by Wallaroo Hat Company

    $ 69.00

    The Portland Golf Hat is engineered for sun protection and all-day comfort on the course. Its structured safari crown and wide brim offer maximum s...

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    $ 69.00
  • Little Heads Outback Burnt Palm Leaf Sun Hat - Tula Hats Gambler Hat Tula Hats
    Little Heads Outback Burnt Palm Leaf Sun Hat - Tula Hats Gambler Hat Tula Hats TU1-9250 Burnt Palm XXS (50 - 51 cm)

    Little Heads Outback Burnt Palm Leaf Sun Hat - Tula Hats

    $ 29.00

    Perfect for little heads, this striking Outback hat delivers UPF 50+ sun defense through 100% sustainably sourced palm fiber. The structured gamble...

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    $ 29.00
  • Petite Palm Leaf Safari Hat - Rustic Palm Leaf Hats Safari Hat Boardwalk Style Hats DA2969 Burnt Palm XS (54 cm)
    Petite Palm Leaf Safari Hat - Rustic Palm Leaf Hats Safari Hat Boardwalk Style Hats

    Petite Palm Leaf Safari Hat - Rustic Palm Leaf Hats

    $ 26.00

    Designed specifically for smaller head sizes, this braided burnt palm leaf safari hat combines authentic craftsmanship with practical outdoor perfo...

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    $ 26.00

Stuff the Crown Packable Hats for Travel

Traveling with your favorite hat doesn't have to be difficult. Our Stuff the Crown Packable Hats are specially selected for travelers who want to save space while protecting their hats during the journey.

Unlike structured hats that require a dedicated hat box, these travel-friendly styles feature flexible crowns that can be gently stuffed with soft clothing, such as socks, T-shirts, or swimsuits. Filling the crown helps support its shape while allowing the brim to rest naturally on top of your packed clothing.

Whether you're heading to the beach, a cruise, a golf getaway, or an international vacation, these packable sun hats make it easy to bring dependable sun protection without sacrificing valuable suitcase space.

This collection includes wide-brim sun hats, straw hats, safari hats, and cowboy hats designed for comfort and convenience. Many styles feature UPF 50+ sun protection, adjustable sizing, lightweight materials, and breathable construction to keep you comfortable wherever your adventures take you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

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Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $ 53.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

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Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

Petite Size Sun Hat with Chin Cord - Boardwalk Style

$ 25.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

$ 39.99

Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$ 19.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

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Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$ 15.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

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Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

$ 50.00

Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Sydney - Wallaroo Hats

$ 51.00

The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...

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Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

Petite Scrunchie Hat by Wallaroo Hat Company

$ 53.00

The Petite Scrunchie is a compact, flexible sun hat designed for smaller head sizes. Its signature scrunchable construction packs effortlessly into...

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Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

$ 61.00

The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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Sale

Black Faux Fur French Beret with Stalk - Adora® Hat

$ 26.00
$ 13.00

Classic, chic, and wonderfully cozy, this black faux fur French beret by Adora® Hats brings rich texture to a timeless silhouette. The plush faux f...

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Sale

Chenille French Beret in Deep Burgundy Red - Adora® Hat

$ 25.00
$ 12.50

Add a touch of Parisian-inspired style to cold-weather outfits with this deep burgundy red chenille French beret by Adora® Hats. The soft chenille ...

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Sale

Black Wool Felt Safari Hat with Bow Accent - Adora® Wool Hat

$ 61.00
$ 30.50

Classic safari styling gets a sophisticated update in this black wool felt wide-brim hat for women. Crafted from soft wool felt, the hat features a...

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Sale

Blue Plaid Flannel Newsboy Cap - Adora® Hats

$ 25.00
$ 12.50

Bring a little heritage style to cooler days with this blue plaid newsboy cap for women by Adora® Hats. The soft flannel-look plaid blends shades o...

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Sale

Marbled Wool Newsboy Cap - Adora® Hats

$ 29.00
$ 14.50

Give your cold-weather wardrobe a timeless finishing touch with this women's boiled wool newsboy cap by Adora® Hats. Made from 100% boiled wool, th...

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Sale

Pleated Turban Beanie with Knit Band - Adora Hat®

$ 26.00
$ 13.00

Add a more sophisticated finish to cold-weather outfits with this pleated turban beanie by Adora® Hats. Designed with a soft, relaxed crown, the fa...

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Sale

Multitone Knit Beanie with Faux Fur Lining - Adora Hat®

$ 26.00
$ 13.00

Keep warm from the inside out with this multitone knit beanie by Adora® Hats. The softly textured knit features a subtle graduated color effect, gi...

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Sale

Fuzzy Berber Bucket Hat for Women - Adora® Hats

$ 29.00
$ 14.50

Add a little softness to chilly days with this fuzzy Berber bucket hat for women by Adora® Hats. Covered in plush, curly Berber-style fabric, this ...

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Sale

Soft Boiled Wool Cloche Beanie - Adora Hat®

$ 32.00
$ 16.00

Cozy meets structured style in this Adora® boiled wool beanie hat. Crafted from soft boiled wool, this warm women's hat features a rounded crown pa...

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Sale

Soft Wool Two Tone Beanie - Adora Hat®

$ 32.00
$ 16.00

Keep warm in understated style with this Adora® two-tone boiled wool beanie hat. Made from soft wool, this cold-weather hat has a clean, rounded si...

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Split Back Raffia Cloche with Black Band - Karen Keith Hats Cloche Great hats by Karen Keith
Split Back Raffia Cloche with Black Band - Karen Keith Hats Cloche Great hats by Karen Keith FW36 Natural

Split Back Raffia Cloche with Black Band - Karen Keith Hats

$ 59.00

Stand out from the ordinary in this raffia cloche sun hat, designed with an asymmetrical split brim that gives the classic silhouette a distinctly ...

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Backless Straw Hat with Chain Link Band - Karen Keith Hats Facesaver Hat Great hats by Karen Keith
Backless Straw Hat with Chain Link Band - Karen Keith Hats Facesaver Hat Great hats by Karen Keith T29-C Tan

Backless Straw Hat with Chain Link Band - Karen Keith Hats

$ 33.00

Enjoy sun protection without sacrificing your hairstyle in this Karen Keith straw facesaver hat. Its distinctive backless design fits low ponytails...

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$ 61.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$ 61.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

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Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$ 38.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

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Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$ 34.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

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Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$ 35.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats
Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats DA1367-BLK Brown Tweed OS

Adjustable Size Hat for Ponytails - Boardwalk Style

$ 37.50

Enjoy sun-smart style and a perfect fit with this adjustable ponytail sun hat, thoughtfully designed for larger head sizes. The elastic strap closu...

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Frequently Asked Questions about Stuff the Crown to Pack Hats for Travel

What does "Stuff the Crown" mean?

Stuffing the crown means filling the inside of the hat with soft clothing such as socks, T-shirts, or swimsuits before packing it in your suitcase. This helps support the crown and maintain the hat's shape during travel.

Which hats can be packed by stuffing the crown?

Hats with firmer crowns that would crease or crack if folded are ideal for this packing method. Natural straw hats, cowboy hats, flat crown hats styles can be packed this way.

What should I stuff inside the crown?

Use only soft items like socks, underwear, swimsuits, or T-shirts. Avoid hard objects that could stretch or distort the crown. Stuffing the crown with soft clothing is one of the safest ways to pack many travel hats.

How should I place a stuffed crown hat into my suitcase?

After packing your suitcase, create a small space to place the crown into with the brim on top. You can also fill the crown and place it on the bottom of your suitcase then pack your other items around it.