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Pack Flat Hats - Easy Packing Travel Sun Hats

  • Pro Style Twill Cap for Small Heads - MCI Hats Cap MegaCI
    Pro Style Twill Cap for Small Heads - MCI Hats Cap MegaCI 6901BY-LGY Light Grey 51-55 cm

    Pro Style Twill Cap for Small Heads - MCI Hats

    $ 7.50

    Petite Baseball Cap for Small Heads This petite low-profile baseball cap is the perfect choice for anyone with a smaller head size looking for a st...

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    $ 7.50
  • DPC Dyed Twill Bucket Hat Bucket Hat Dorfman Hat Co.
    DPC Dyed Twill Bucket Hat Bucket Hat Dorfman Hat Co. 835ASSTnvs Navy S/M (22 3/8") Sale

    DPC Dyed Twill Bucket Hat

    $ 19.00
    from $ 12.00

    Rise to every challenge with this classic DPC Cotton Bucket Hat, engineered for those who live boldly and explore fearlessly. The robust 2" stitche...

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    $ 19.00
    from $ 12.00
    Sale
  • Straw Mesh Baseball Cap for Small Heads - Boardwalk Style Cap Boardwalk Style Hats
    Straw Mesh Baseball Cap for Small Heads - Boardwalk Style Cap Boardwalk Style Hats DA2962-TAN Tan Small (55 cm)

    Straw Mesh Baseball Cap for Small Heads - Boardwalk Style

    $ 15.00

    Small Straw Baseball Cap for Women with Petite Head Sizes Stay cool and stylish with this small-size straw baseball cap, designed for women and tee...

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    $ 15.00
  • Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC Bucket Hat Dorfman Hat Co. C835 Sand Jr. S/M (53-54 cm)
    Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC Bucket Hat Dorfman Hat Co. C835 Stone Jr. S/M (53-54 cm)

    Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC

    $ 13.50

    Discover effortless style with this thoughtfully designed bucket hat crafted for smaller head sizes. Made from premium pigment-dyed, garment-washed...

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    $ 13.50
  • Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
    Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

    Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

    $ 50.00

    Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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    $ 50.00
  • DPC Dyed Twill Bucket Hat with Pocket Bucket Hat Dorfman Hat Co. BH32NVS Navy S/M
    DPC Dyed Twill Bucket Hat with Pocket Bucket Hat Dorfman Hat Co.

    DPC Dyed Twill Bucket Hat with Pocket

    $ 19.00

    Step into your next adventure with confidence in this timeless cotton bucket hat. Built from pigment-dyed twill, it combines classic fishing hat he...

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    $ 19.00
  • Cadet Cap with Floral Embroidery for Small Heads - MCI Hats Cap MegaCI 9048Y-NAT Natural 54 cm
    Cadet Cap with Floral Embroidery for Small Heads - MCI Hats Cap MegaCI 9048Y-KAKI Khaki 54 cm

    Cadet Cap with Floral Embroidery for Small Heads - MCI Hats

    $ 7.50

    Designed specifically for smaller head sizes, this petite cadet cap offers a comfortable, flattering fit without the oversized feel of standard cap...

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    $ 7.50
  • Cotton Souwestern Summer Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats
    Cotton Souwestern Summer Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats hh1391E Light Blue OS

    Cotton Souwestern Summer Hat - Sun 'N' Sand Hats

    $ 27.00

    Experience effortless style and comfort with this versatile cotton summer hat. The thoughtfully designed three-panel dome crown pairs with a dimens...

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    $ 27.00
  • Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-OLIV Olive OS
    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-BRW Brown OS

    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat

    $ 19.00

    Embrace effortless, lived-in style with this aged garment-washed cotton cadet cap, designed for a relaxed, vintage-inspired look. Crafted from soft...

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    $ 19.00
  • Weathered Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co.
    Weathered Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. MC169-SM Brown Small/Medium

    Weathered Cotton Cadet Cap - DPC Outdoor Hat

    $ 27.00

    Embrace timeless style with this weathered cotton cadet cap, crafted with authentic military heritage. Featuring a low-profile silhouette and gentl...

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    $ 27.00
  • Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7249SBL Smokey Blue

    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.00

    Experience ultimate sun protection without compromise. This microfiber cap features a seven-panel crown with strategic mesh ventilation to keep you...

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    $ 29.00
  • Large Bill Flap Cap - Milani Hats Cap Milani Hats
    Large Bill Flap Cap - Milani Hats Cap Milani Hats F006-NG Neon Green OS (56-60 cm)
    Sale

    Large Bill Flap Cap - Milani Hats

    $ 18.00
    $ 12.99

    This bold four-panel cap commands attention with its oversized 2.75" bill and protective neck flap that shields you from sun exposure. Engineered f...

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    $ 18.00
    $ 12.99
    Sale
  • DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
    DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

    DPC Global Soaker Hat up to XXL

    $ 39.99

    Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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    $ 39.99
  • Petite Reversible Buffalo Plaid Bucket Hat with Berber - Adora® Hats Bucket Hat Adora Hats
    Petite Reversible Buffalo Plaid Bucket Hat with Berber - Adora® Hats Bucket Hat Adora Hats AD1492A White Small (56 cm)
    Sale

    Petite Reversible Buffalo Plaid Bucket Hat with Berber - Adora® Hats

    $ 24.00
    $ 12.00

    Keep warm without overwhelming a smaller head in this Adora® reversible buffalo plaid bucket hat, designed with a shallow 3" crown that makes it es...

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    $ 24.00
    $ 12.00
    Sale
  • Small Heads Boonie Hat with Chin Cord - Sunny Dayz™ Bucket Hat Sun N Sand Hats
    Small Heads Boonie Hat with Chin Cord - Sunny Dayz™ Bucket Hat Sun N Sand Hats HK404C-L Blue 55 cm

    Small Heads Boonie Hat with Chin Cord - Sunny Dayz™

    $ 25.00

    Discover the perfect fit with our Sunny Dayz™ Boonie Hat, thoughtfully designed for smaller head sizes. This versatile bucket hat features a struct...

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    $ 25.00
  • Soft Wool Animal Print Turban Beanie - Adora Hat® Beanie Adora Hats AD1346B Tan S/M (55-57 cm)
    Soft Wool Animal Print Turban Beanie - Adora Hat® Beanie Adora Hats
    Sale

    Soft Wool Animal Print Turban Beanie - Adora Hat®

    $ 33.00
    $ 16.50

    Crafted from premium boiled wool, this turban-style beanie combines refined elegance with practical comfort. The distinctive pleated back delivers ...

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    $ 33.00
    $ 16.50
    Sale
  • White Twill Bucket Hat for Small Heads - Mega Cap Bucket Hat MegaCI MC7801Y White XS (54 cm)

    White Twill Bucket Hat for Small Heads - Mega Cap

    $ 13.50

    Discover effortless style with this versatile white twill bucket hat, thoughtfully designed for smaller head sizes and young adventurers. The struc...

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    $ 13.50
  • Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats
    Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats

    Jr. Explorer by Wallaroo Hats

    $ 33.00

    The JR. Explorer Hat is built for active kids and petite adults who love exploring outside. Made from lightweight, breathable microfiber, it offers...

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    $ 33.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

Shop collection
Packable Straw Cloche with Multitone Band - Sun'N'Sand Hats Cloche Sun N Sand Hats
Packable Straw Cloche with Multitone Band - Sun'N'Sand Hats Cloche Sun N Sand Hats HH3767B Natural OS (57 cm)

Packable Straw Cloche with Multitone Band - Sun'N'Sand Hats

$ 37.00

Enjoy timeless summer style with this Packable Straw Cloche Hat by Sun 'N' Sand. Crafted from soft, finely braided straw, this charming hat feature...

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Straw Cloche with Metallic Fabric Trim - Sun'N'Sand Hats Cloche Sun N Sand Hats
Straw Cloche with Metallic Fabric Trim - Sun'N'Sand Hats Cloche Sun N Sand Hats HH3755A Natural OS (58 cm)

Straw Cloche with Metallic Fabric Trim - Sun'N'Sand Hats

$ 38.00

Add a touch of vintage-inspired elegance to your summer wardrobe with this Straw Cloche Hat with Metallic Ribbon Trim by Sun 'N' Sand. Crafted from...

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Woven Toyo Safari Hat with Crocheted Band - Sun'N'Sand Hats Safari Hat Sun N Sand Hats
Woven Toyo Safari Hat with Crocheted Band - Sun'N'Sand Hats Safari Hat Sun N Sand Hats HH3374 White OS (58 cm)

Woven Toyo Safari Hat with Crocheted Band - Sun'N'Sand Hats

$ 32.00

Add timeless style to your sunny-day wardrobe with this Woven Toyo Straw Safari Hat by Sun 'N' Sand. Featuring a classic center-dent crown with a s...

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Wide Brim Safari Hat with Satin Band - Sun'N'Sand Hats Safari Hat Sun N Sand Hats
Wide Brim Safari Hat with Satin Band - Sun'N'Sand Hats Safari Hat Sun N Sand Hats HH3800B Tan OS (57 cm)

Wide Brim Safari Hat with Satin Band - Sun'N'Sand Hats

$ 43.00

Add a sophisticated touch to your sunny-day wardrobe with this Wide Brim Safari Sun Hat by Sun 'N' Sand. Featuring a classic dented crown with a fr...

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Tweed Straw Sun Hat with Shells Detail- Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Tweed Straw Sun Hat with Shells Detail- Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3689A Blue OS (58 cm)

Tweed Straw Sun Hat with Shells Detail- Sun 'N' Sand Hats

$ 37.50

Bring a touch of seaside sophistication to your summer wardrobe with this Tweed Straw Sun Hat with Shell Details by Sun 'N' Sand. Featuring a beaut...

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Red, White & Blue Big Brim Sun Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Red, White & Blue Big Brim Sun Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3764 Tricolor OS (58 cm)

Red, White & Blue Big Brim Sun Hat - Sun 'N' Sand Hats

$ 37.50

Celebrate sunny days in style with this Red, White & Blue Big Brim Sun Hat by Sun 'N' Sand. Featuring a striking tricolor design and a graceful...

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Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $ 53.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

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Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

Petite Size Sun Hat with Chin Cord - Boardwalk Style

$ 25.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

$ 39.99

Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$ 19.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

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Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$ 15.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

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Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

$ 50.00

Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Sydney - Wallaroo Hats

$ 51.00

The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...

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Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

Petite Scrunchie Hat by Wallaroo Hat Company

$ 53.00

The Petite Scrunchie is a compact, flexible sun hat designed for smaller head sizes. Its signature scrunchable construction packs effortlessly into...

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Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

$ 61.00

The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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Frequently Asked Questions about Pack Flat Hats - Easy Packing Travel Sun Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.