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Pack Flat Hats - Easy Packing Travel Sun Hats

  • DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
    DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

    DPC Global Soaker Hat up to XXL

    $ 39.99

    Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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    $ 39.99
  • DPC Dyed Twill Bucket Hat Bucket Hat Dorfman Hat Co.
    DPC Dyed Twill Bucket Hat Bucket Hat Dorfman Hat Co. 835ASSTnvs Navy S/M (22 3/8") Sale

    DPC Dyed Twill Bucket Hat

    $ 19.00
    from $ 12.00

    Rise to every challenge with this classic DPC Cotton Bucket Hat, engineered for those who live boldly and explore fearlessly. The robust 2" stitche...

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    $ 19.00
    from $ 12.00
    Sale
  • Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
    Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

    Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

    $ 50.00

    Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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    $ 50.00
  • Pro Style Twill Cap for Small Heads - MCI Hats Cap MegaCI
    Pro Style Twill Cap for Small Heads - MCI Hats Cap MegaCI 6901BY-LGY Light Grey 51-55 cm

    Pro Style Twill Cap for Small Heads - MCI Hats

    $ 7.50

    Petite Baseball Cap for Small Heads This petite low-profile baseball cap is the perfect choice for anyone with a smaller head size looking for a st...

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    $ 7.50
  • Large Bill Flap Cap - Milani Hats Cap Milani Hats
    Large Bill Flap Cap - Milani Hats Cap Milani Hats F006-NG Neon Green OS (56-60 cm)
    Sale

    Large Bill Flap Cap - Milani Hats

    $ 18.00
    $ 12.99

    This bold four-panel cap commands attention with its oversized 2.75" bill and protective neck flap that shields you from sun exposure. Engineered f...

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    $ 18.00
    $ 12.99
    Sale
  • Cotton Souwestern Summer Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats
    Cotton Souwestern Summer Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats hh1391E Light Blue OS

    Cotton Souwestern Summer Hat - Sun 'N' Sand Hats

    $ 27.00

    Experience effortless style and comfort with this versatile cotton summer hat. The thoughtfully designed three-panel dome crown pairs with a dimens...

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    $ 27.00
  • DPC Dyed Twill Bucket Hat with Pocket Bucket Hat Dorfman Hat Co. BH32NVS Navy S/M
    DPC Dyed Twill Bucket Hat with Pocket Bucket Hat Dorfman Hat Co.

    DPC Dyed Twill Bucket Hat with Pocket

    $ 19.00

    Step into your next adventure with confidence in this timeless cotton bucket hat. Built from pigment-dyed twill, it combines classic fishing hat he...

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    $ 19.00
  • Packable Hiker Hat, S to 3XL Hat Sizes - Henschel Breezer Hats Safari Hat Henschel Hats h4310BKM Black Medium (22 1/4")
    Packable Hiker Hat, S to 3XL Hat Sizes - Henschel Breezer Hats Safari Hat Henschel Hats h4310eaS Earth Small (21 1/2")

    Packable Hiker Hat, S to 3XL Hat Sizes - Henschel Breezer Hats

    $ 49.00

    Step into your next adventure with confidence wearing the Henschel Breezer—a lightweight, crushable mesh hat built for explorers who refuse to comp...

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    $ 49.00
  • Weathered Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co.
    Weathered Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. MC169-SM Brown Small/Medium

    Weathered Cotton Cadet Cap - DPC Outdoor Hat

    $ 27.00

    Embrace timeless style with this weathered cotton cadet cap, crafted with authentic military heritage. Featuring a low-profile silhouette and gentl...

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    $ 27.00
  • DPC Global Packable Bucket Hat with Snap Brim Bucket Hat Dorfman Hat Co. 830KS-Blue1 Light blue Small (55 cm)
    DPC Global Packable Bucket Hat with Snap Brim Bucket Hat Dorfman Hat Co.

    DPC Global Packable Bucket Hat with Snap Brim

    $ 15.99

    Discover effortless style with this versatile bucket hat, designed for those who embrace adventure. The classic poplin construction features a dist...

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    $ 15.99
  • Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co.
    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co. MC2-KAKI1 Khaki Small (55 cm)

    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats

    $ 26.99

    Built for hiking, fishing, travel, and outdoor adventures, the Trailer Boonie Hat by DPC Outdoor combines advanced performance features with all-da...

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    $ 26.99
  • Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC Bucket Hat Dorfman Hat Co. C835 Sand Jr. S/M (53-54 cm)
    Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC Bucket Hat Dorfman Hat Co. C835 Stone Jr. S/M (53-54 cm)

    Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC

    $ 13.50

    Discover effortless style with this thoughtfully designed bucket hat crafted for smaller head sizes. Made from premium pigment-dyed, garment-washed...

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    $ 13.50
  • Hiker Low Crown Safari Breezer Hat - Henschel Hats Safari Hat Henschel Hats
    Hiker Low Crown Safari Breezer Hat - Henschel Hats Safari Hat Henschel Hats h5196EAS Earth Small (22")

    Hiker Low Crown Safari Breezer Hat - Henschel Hats

    $ 47.00

    Conquer the trail with a safari hat engineered for the adventurer in you. This low-crown silhouette pairs breathable mesh side panels with a comman...

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    $ 47.00
  • Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7249SBL Smokey Blue

    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.00

    Experience ultimate sun protection without compromise. This microfiber cap features a seven-panel crown with strategic mesh ventilation to keep you...

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    $ 29.00
  • Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288whs White S/M (57 cm)

    Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear

    $ 33.00

    Experience the perfect blend of performance and comfort with this Supplex Dimensional Brim Hat. Crafted from innovative Supplex® fabric, it deliver...

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    $ 33.00
  • Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats
    Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats H5316-EAS Earth Small (22")

    Adventurer Low Profile Safari Hat - Henschel Hats

    $ 47.00

    Embrace your wanderlust with this essential explorer's companion. Engineered for the modern adventurer, this safari hat combines breathable mesh pa...

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    $ 47.00
  • Straw Mesh Baseball Cap for Small Heads - Boardwalk Style Cap Boardwalk Style Hats
    Straw Mesh Baseball Cap for Small Heads - Boardwalk Style Cap Boardwalk Style Hats DA2962-TAN Tan Small (55 cm)

    Straw Mesh Baseball Cap for Small Heads - Boardwalk Style

    $ 15.00

    Small Straw Baseball Cap for Women with Petite Head Sizes Stay cool and stylish with this small-size straw baseball cap, designed for women and tee...

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    $ 15.00
  • Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801nvs Navy S/M (56 cm)
    Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801whs White S/M (56 cm)

    Pigment Dyed Twill Bucket Hat - Mega Cap

    $ 15.00

    Embrace adventure with this timeless pigment dyed bucket hat, your perfect companion for every journey. Crafted from 100% cotton with a soft, washe...

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    $ 15.00
  • Cotton Bucket Hat with Drawstring - Karen Keith Hats Bucket Hat Great hats by Karen Keith
    Cotton Bucket Hat with Drawstring - Karen Keith Hats Bucket Hat Great hats by Karen Keith ch50OLM Olive S/M (54-56 cm)

    Cotton Bucket Hat with Drawstring - Karen Keith Hats

    $ 16.50

    Elevate your everyday with this iconic cotton bucket hat, crafted for those who refuse to compromise on style or substance. Featuring a refined 2.5...

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    $ 16.50

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

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Recycled PET Eco-Polycotton Cadet Cap - MegaCap Inc. Cap MegaCI
Recycled PET Eco-Polycotton Cadet Cap - MegaCap Inc. Cap MegaCI MC9056-BLK Black OS

Recycled PET Eco-Polycotton Cadet Cap - MegaCap Inc.

$ 17.00

Embrace effortless, lived-in style with this aged garment-washed cotton cadet cap, designed for a relaxed, vintage-inspired look. Crafted from a 50...

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Finn by Wallaroo Hat Company Safari Hat Wallaroo Hats
Finn by Wallaroo Hat Company Safari Hat Wallaroo Hats

Finn by Wallaroo Hat Company

$ 69.00

Meet the Finn Fedora by Wallaroo Hat Co., a versatile unisex sun hat that looks just as good on the golf course as it does when exploring a new des...

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Carkella Colin by Wallaroo Hat Company Safari Hat Wallaroo Hats
Carkella Colin by Wallaroo Hat Company Safari Hat Wallaroo Hats

Carkella Colin by Wallaroo Hat Company

$ 71.00

Meet your new favorite travel and golf companion! This Carkella by Wallaroo Flexi-Weave Fedora Sun Hat combines classic fedora styling with practic...

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Sanibel XL Size Women's Hat by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sanibel XL Size Women's Hat by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sanibel XL Size Women's Hat by Wallaroo Hat Company

$ 61.00

Finally, a sun hat that doesn't compromise on fit or function! The Sanibel XL Wide Brim Safari Sun Hat is designed specifically for larger heads me...

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Black Faux Fur French Beret with Stalk - Adora® Hat Beanie Adora Hats
Black Faux Fur French Beret with Stalk - Adora® Hat Beanie Adora Hats
Sale

Black Faux Fur French Beret with Stalk - Adora® Hat

$ 26.00
$ 13.00

Classic, chic, and wonderfully cozy, this black faux fur French beret by Adora® Hats brings rich texture to a timeless silhouette. The plush faux f...

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Chenille French Beret in Deep Burgundy Red - Adora® Hat Beanie Adora Hats
Chenille French Beret in Deep Burgundy Red - Adora® Hat Beanie Adora Hats AD914D Burgundy OS (57 cm)
Sale

Chenille French Beret in Deep Burgundy Red - Adora® Hat

$ 25.00
$ 12.50

Add a touch of Parisian-inspired style to cold-weather outfits with this deep burgundy red chenille French beret by Adora® Hats. The soft chenille ...

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Black Wool Felt Safari Hat with Bow Accent - Adora® Wool Hat Safari Hat Adora Hats
Black Wool Felt Safari Hat with Bow Accent - Adora® Wool Hat Safari Hat Adora Hats AD1309A Black OS (57 cm)
Sale

Black Wool Felt Safari Hat with Bow Accent - Adora® Wool Hat

$ 61.00
$ 30.50

Classic safari styling gets a sophisticated update in this black wool felt wide-brim hat for women. Crafted from soft wool felt, the hat features a...

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Blue Plaid Flannel Newsboy Cap - Adora® Hats Cap Adora Hats
Blue Plaid Flannel Newsboy Cap - Adora® Hats Cap Adora Hats AD1477B Blue One Size
Sale

Blue Plaid Flannel Newsboy Cap - Adora® Hats

$ 25.00
$ 12.50

Bring a little heritage style to cooler days with this blue plaid newsboy cap for women by Adora® Hats. The soft flannel-look plaid blends shades o...

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Marbled Wool Newsboy Cap - Adora® Hats Cap Adora Hats
Marbled Wool Newsboy Cap - Adora® Hats Cap Adora Hats AD1538A Grey One Size
Sale

Marbled Wool Newsboy Cap - Adora® Hats

$ 29.00
$ 14.50

Give your cold-weather wardrobe a timeless finishing touch with this women's boiled wool newsboy cap by Adora® Hats. Made from 100% boiled wool, th...

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Finn by Wallaroo Hat Company Safari Hat Wallaroo Hats
Finn by Wallaroo Hat Company Safari Hat Wallaroo Hats

Finn by Wallaroo Hat Company

$ 69.00

Meet the Finn Fedora by Wallaroo Hat Co., a versatile unisex sun hat that looks just as good on the golf course as it does when exploring a new des...

View full details
Carkella Colin by Wallaroo Hat Company Safari Hat Wallaroo Hats
Carkella Colin by Wallaroo Hat Company Safari Hat Wallaroo Hats

Carkella Colin by Wallaroo Hat Company

$ 71.00

Meet your new favorite travel and golf companion! This Carkella by Wallaroo Flexi-Weave Fedora Sun Hat combines classic fedora styling with practic...

View full details
Sanibel XL Size Women's Hat by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sanibel XL Size Women's Hat by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sanibel XL Size Women's Hat by Wallaroo Hat Company

$ 61.00

Finally, a sun hat that doesn't compromise on fit or function! The Sanibel XL Wide Brim Safari Sun Hat is designed specifically for larger heads me...

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Split Back Raffia Cloche with Black Band - Karen Keith Hats Cloche Great hats by Karen Keith
Split Back Raffia Cloche with Black Band - Karen Keith Hats Cloche Great hats by Karen Keith FW36 Natural

Split Back Raffia Cloche with Black Band - Karen Keith Hats

$ 59.00

Stand out from the ordinary in this raffia cloche sun hat, designed with an asymmetrical split brim that gives the classic silhouette a distinctly ...

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Backless Straw Hat with Chain Link Band - Karen Keith Hats Facesaver Hat Great hats by Karen Keith
Backless Straw Hat with Chain Link Band - Karen Keith Hats Facesaver Hat Great hats by Karen Keith T29-C Tan

Backless Straw Hat with Chain Link Band - Karen Keith Hats

$ 33.00

Enjoy sun protection without sacrificing your hairstyle in this Karen Keith straw facesaver hat. Its distinctive backless design fits low ponytails...

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Kristy XL Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats KRIXL-BL Ivory/Ice Blue XL (61 cm)
Kristy XL Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Kristy XL Fedora by Wallaroo Hat Company

$ 61.00

The Kristy XL Fedora by Wallaroo Hat Company brings one of Wallaroo's most popular styles to men and women who need a roomier fit. Featuring the be...

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$ 61.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$ 61.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

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Lexi by Wallaroo Hat Company Safari Hat Wallaroo Hats
Lexi by Wallaroo Hat Company Safari Hat Wallaroo Hats

Lexi by Wallaroo Hat Company

$ 69.00

Enjoy every sunny adventure in the Lexi by Wallaroo Hat Company, a versatile women's sun hat that effortlessly blends fashion and function. Designe...

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Somerset by Wallaroo Hat Company Safari Hat Wallaroo Hats
Somerset by Wallaroo Hat Company Safari Hat Wallaroo Hats

Somerset by Wallaroo Hat Company

$ 89.00

Experience refined style with the Somerset by Wallaroo Hat Company, a beautifully handcrafted raffia sun hat that captures the timeless charm of th...

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Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $ 53.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

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Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

Petite Size Sun Hat with Chin Cord - Boardwalk Style

$ 25.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

$ 39.99

Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

View full details
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$ 19.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

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Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$ 15.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

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Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

$ 50.00

Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Sydney - Wallaroo Hats

$ 51.00

The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...

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Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

Petite Scrunchie Hat by Wallaroo Hat Company

$ 53.00

The Petite Scrunchie is a compact, flexible sun hat designed for smaller head sizes. Its signature scrunchable construction packs effortlessly into...

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Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

$ 61.00

The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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Frequently Asked Questions about Pack Flat Hats - Easy Packing Travel Sun Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.