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Pack Flat Hats

  • Supplex Dimensional Brim Hat, Slate - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288SLATE1 Slate S/M (56 cm)
    Supplex Dimensional Brim Hat, Slate - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.

    Supplex Dimensional Brim Hat, Slate - DPC Outdoor Headwear

    $ 32.00

    Step into the outdoors with unwavering confidence wearing this Supplex Dimensional Brim Hat. Crafted from premium Supplex® nylon, this hat combines...

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    $ 32.00
  • Pro Golf Flexfit Solid Baseball Cap - Scala Hats for Men Cap Scala Hats bc303aWH White Small/Medium (57 cm)
    Pro Golf Flexfit Solid Baseball Cap - Scala Hats for Men Cap Scala Hats bc303aNV Navy Small/Medium (57 cm)

    Pro Golf Flexfit Solid Baseball Cap - Scala Hats for Men

    $ 14.00

    Designed for the discerning golfer, this six-panel baseball cap combines classic styling with modern performance. The spandex-enhanced polyester fa...

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    $ 14.00
  • Solarweave® Cotton Boonie - DPC Outdoor Design Bucket Hat Dorfman Hat Co.
    Solarweave® Cotton Boonie - DPC Outdoor Design Bucket Hat Dorfman Hat Co. SPF1S Oatmeal Small (55 cm)

    Solarweave® Cotton Boonie - DPC Outdoor Design

    $ 23.00

    Stay cool, comfortable, and protected with this lightweight brushed cotton boonie hat, designed for hiking, fishing, camping, gardening, travel, an...

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    $ 23.00
  • Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-OLIV Olive OS
    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-BRW Brown OS

    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat

    $ 19.00

    Embrace effortless, lived-in style with this aged garment-washed cotton cadet cap, designed for a relaxed, vintage-inspired look. Crafted from soft...

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    $ 19.00
  • Tommy Bahama Performance Flap Cap with Sun Shield Cap Tommy Bahama Hats TBW276-NAVY1 Navy S/M
    Tommy Bahama Performance Flap Cap with Sun Shield Cap Tommy Bahama Hats TBW276-KAKI1 Khaki S/M

    Tommy Bahama Performance Flap Cap with Sun Shield

    $ 29.00

    Take on sunny days with confidence in this Tommy Bahama Performance Fabric Flap Cap, engineered for superior coverage and all-day comfort. Crafted ...

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    $ 29.00
  • Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7250-WHT White

    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.75

    Embrace sun protection without compromise. This expansive UV cap features a commanding 180-degree brim with a 4.25" peak, paired with an innovative...

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    $ 29.75
  • Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288fss Fossil S/M (56 - 58 cm)

    Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear

    $ 32.00

    Embrace adventure with confidence in the Supplex Dimensional Brim Hat. This boonie-style design features a generously proportioned brim—4" front an...

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    $ 32.00
  • Blue Hawaii Trucker's Cap for Small Heads - Sunny Dayz Hat Cap Sun N Sand Hats HK380 Blue Small (54 cm)

    Blue Hawaii Trucker's Cap for Small Heads - Sunny Dayz Hat

    $ 18.00

    Embrace island vibes with this petite trucker cap, designed specifically for smaller head sizes. Featuring a vibrant blue Hawaii palm tree print on...

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    $ 18.00
  • Women's Camper Hat with Adjustable Toggle - Scala Collection Trail Hat Scala Hats
    Women's Camper Hat with Adjustable Toggle - Scala Collection Trail Hat Scala Hats LC841-PLM Plum S/M (55-57 cm)

    Women's Camper Hat with Adjustable Toggle - Scala Collection

    $ 31.99

    Stay cool and protected with this innovative women's camper hat from Scala's premium collection. Engineered with laser-perforated panels for maximu...

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    $ 31.99
  • The Airflo® Tilley Hat - Medium Brim LTM5 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Medium Brim LTM5 Boonie Bucket Hat Tilley Endurables Hats H00HT1005728101 Rockface 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Medium Brim LTM5 Boonie

    $ 99.00

    The best-selling classic Tilley hat is a trusted choice for rain or shine, designed to perform wherever your day takes you. This lightweight, unise...

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    $ 99.00
  • Performance Mesh Wide Brim Cloche Hat - Scala Hats Bucket Hat Scala Hats
    Performance Mesh Wide Brim Cloche Hat - Scala Hats Bucket Hat Scala Hats LC823bk Black

    Performance Mesh Wide Brim Cloche Hat - Scala Hats

    $ 27.00

    Experience ultimate sun protection and comfort with Scala Hats' Performance Mesh Wide Brim Cloche. This innovative bucket hat features a soft, brea...

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    $ 27.00
  • Cotton Summer Hat for Small Heads - Sunny Dayz Facesaver Hat Sun N Sand Hats HK405A-L Ivory M/L Jr. (55 cm)

    Cotton Summer Hat for Small Heads - Sunny Dayz

    $ 26.75

    Elevate your warm-weather wardrobe with the Sunny Dayz cotton hat, expertly tailored for petite head sizes. This sophisticated summer staple showca...

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    $ 26.75
  • Nylon Color Block Bucket Hat with Chin Cord - Scala Kid's Bucket Hat Scala Hats
    Nylon Color Block Bucket Hat with Chin Cord - Scala Kid's Bucket Hat Scala Hats C461-ORA Orange Small (54 cm)

    Nylon Color Block Bucket Hat with Chin Cord - Scala Kid's

    $ 19.99

    Perfect for active kids, this vibrant color-block bucket hat combines style with practical sun protection. The breathable mesh crown keeps heads co...

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    $ 19.99
  • Classic Cotton Flat Cap for Men - Epoch Hats Flat Cap Epoch Hats
    Classic Cotton Flat Cap for Men - Epoch Hats Flat Cap Epoch Hats IV4128-SM Khaki Small/Medium

    Classic Cotton Flat Cap for Men - Epoch Hats

    $ 19.75

    Step up your style game with this timeless cotton flat cap from Epoch Hats. Featuring a classic structured crown and a snappy 1.5" bill, it's the p...

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    $ 19.75
  • Waterfall Baseball Cap for Petite Heads - GloveIt® Golf Hats Cap GloveIt
    Waterfall Baseball Cap for Petite Heads - GloveIt® Golf Hats Cap GloveIt C439 Blue XS/S

    Waterfall Baseball Cap for Petite Heads - GloveIt® Golf Hats

    $ 25.95

    Designed for golfers with smaller head sizes, this watercolor print cap delivers style without compromise. The pre-curved bill features a black und...

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    $ 25.95
  • Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats Cap MegaCI
    Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats Cap MegaCI J7001 Natural 54-57 cm

    Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats

    $ 22.00

    Step into the sun with unstoppable confidence. This premium microfiber cap is engineered for petite frames, featuring a sculpted four-panel crown a...

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    $ 22.00
  • Soft Wool Animal Print Turban Beanie - Adora Hat® Beanie Adora Hats AD1346B Tan S/M (55-57 cm)
    Soft Wool Animal Print Turban Beanie - Adora Hat® Beanie Adora Hats

    Soft Wool Animal Print Turban Beanie - Adora Hat®

    $ 33.00

    Crafted from premium boiled wool, this turban-style beanie combines refined elegance with practical comfort. The distinctive pleated back delivers ...

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    $ 33.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.