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Pack Flat Hats

  • Supplex Dimensional Brim Hat, White 2XL - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, White 2XL - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288-WHT5 White XL/2X (61 cm)

    Supplex Dimensional Brim Hat, White 2XL - DPC Outdoor Headwear

    $ 32.00

    Experience the perfect blend of performance and comfort with this DPC Outdoor boonie hat, engineered for adventurers who demand more. Crafted from ...

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    $ 32.00
  • Unisex Classic French Wool Beret - Angela & William Beanie Epoch Hats ww004kg Kelly Green
    Unisex Classic French Wool Beret - Angela & William Beanie Epoch Hats ww004nv Navy

    Unisex Classic French Wool Beret - Angela & William

    $ 12.00

    Timeless elegance meets cozy comfort with this charming wool beret, perfect for anyone seeking that effortlessly chic Parisian vibe. Crafted from 1...

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    $ 12.00
  • No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ390PACK2 Willow M (22 5/8")

    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats

    $ 50.00

    Take on any environment with the No Fly Zone™ Defender Cooling Hiking Hat by Scala—engineered for superior sun protection, insect defense, and cool...

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    $ 50.00
  • Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16REDX Red XL (59 cm)
    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16BLUEX Light Blue XL (59 cm)

    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia

    $ 37.00

    Beat the heat in style with this unisex Outback soaker hat, engineered for those with larger head sizes. The perforated sidewalls keep air flowing ...

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    $ 37.00
  • Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288-GREY1 Grey S/M

    Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear

    $ 32.00

    Embrace adventure with confidence in this DPC Outdoor boonie-style hat, engineered for serious explorers. The dimensional brim spans 4" front and b...

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    $ 32.00
  • Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats
    Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats

    Jr. Explorer by Wallaroo Hats

    $ 33.00

    The JR. Explorer Hat is built for active kids and petite adults who love exploring outside. Made from lightweight, breathable microfiber, it offers...

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    $ 33.00
  • Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co.
    Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co. jcpbh196s Army Small/Medium

    Unisex Boonie with Contrast Under Brim - St. Johns Bay

    $ 17.00

    Embrace adventure with this ultralight Taslon boonie hat, engineered for explorers. The contrast under-brim and trim add distinctive style, while m...

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    $ 17.00
  • DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co.
    DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co. mc362l Olive Large (59 cm)

    DPC Global Microfiber Boonie Hat with Mesh Vent

    $ 21.00

    Engineered for adventurers who refuse to compromise, this microfiber boonie hat combines technical performance with versatile style. The ventilated...

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    $ 21.00
  • Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats
    Explorer by Wallaroo Hat Company Bucket Hat Wallaroo Hats

    Explorer by Wallaroo Hat Company

    $ 57.00

    The Explorer is a performance-driven boonie hat crafted for long days outdoors. Lightweight microfiber keeps it breathable and quick-drying, while ...

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    $ 57.00
  • Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. IJ33-TAN Tan OS
    Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. IJ33-BRN Brown OS

    Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats

    $ 24.00

    Channel your inner adventurer with the Coronado Indiana Jones Canvas Baseball Cap from Dorfman Hats. This structured six-panel design features an i...

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    $ 24.00
  • DPC Global Safari Hat with Mesh Top Safari Hat Dorfman Hat Co.
    DPC Global Safari Hat with Mesh Top Safari Hat Dorfman Hat Co. MSCN880KHS S Light Grey

    DPC Global Safari Hat with Mesh Top

    $ 25.00

    Enjoy exceptional comfort and timeless outdoor style with this breezy mesh crown safari hat, designed for hiking, fishing, gardening, travel, and e...

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    $ 25.00
  • The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats H99HT1006493101 KhakiOlive 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie

    $ 99.00

    The best-selling classic Tilley hat is a proven favorite for dependable protection in rain or sunshine. Designed in a lightweight, unisex boonie st...

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    $ 99.00
  • Water Repellent Poplin Bucket Hat, British Tan - DPC Hats Bucket Hat Dorfman Hat Co.
    Water Repellent Poplin Bucket Hat, British Tan - DPC Hats Bucket Hat Dorfman Hat Co. 830D-DTAN1 Tan Small (55 cm)

    Water Repellent Poplin Bucket Hat, British Tan - DPC Hats

    $ 22.50

    This water-repellent bucket hat from Dorfman Pacific Company is your new rainy-day companion. Built with a flat crown and subtly tapered sides for ...

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    $ 22.50
  • DPC Global Soaker Baseball Cap - Dorfman Hats Cap Dorfman Hat Co.
    DPC Global Soaker Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. BC360-TAN Tan OS

    DPC Global Soaker Baseball Cap - Dorfman Hats

    $ 23.99

    Beat the heat with the DPC Soaker Baseball Cap, the newest addition to DPC’s best-selling cooling hat collection. Designed for hot-weather comfort,...

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    $ 23.99
  • DPC Distressed Twill Cap with Frayed USA Flag for Small Heads Cap Dorfman Hat Co. C935-KAKI Khaki
    DPC Distressed Twill Cap with Frayed USA Flag for Small Heads Cap Dorfman Hat Co. C935-PUTTY Putty

    DPC Distressed Twill Cap with Frayed USA Flag for Small Heads

    $ 15.00

    Celebrate your patriotic spirit with this expertly crafted DPC baseball cap designed for smaller head sizes. Featuring a relaxed, unstructured six-...

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    $ 15.00
  • Pigment Dyed Cotton Fishing Hat - Kenny K. Hats Bucket Hat Great hats by Karen Keith CH150-As Black S/M (57 cm)

    Pigment Dyed Cotton Fishing Hat - Kenny K. Hats

    $ 16.50

    Embrace timeless style with this classic cotton fishing hat, crafted from pigment-dyed fabric that develops character with every wear. The structur...

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    $ 16.50
  • Linen Ivy Cap with Mesh Lining - Stetson Driving Caps Flat Cap Stetson Hats STC145-KAKI4 Khaki X-Large (61 cm)
    Linen Ivy Cap with Mesh Lining - Stetson Driving Caps Flat Cap Stetson Hats STC145-KAKI2 Khaki Medium (57 cm)

    Linen Ivy Cap with Mesh Lining - Stetson Driving Caps

    $ 39.00

    Elevate your everyday style with this timeless khaki linen ivy cap, perfect for both the golf course and urban exploration. Featuring Stetson's ico...

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    $ 39.00
  • Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co.
    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co. MC359-CL2 Charcoal M (56 - 57 cm)

    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats

    $ 40.00

    Unstructured Supplex® nylon cap with foldaway sun shield. Sun shield/ neck cape folds into zipper pocket. Long bill, 3.75" peak with piping and mes...

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    $ 40.00
  • Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI
    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI J7273-GREY Grey M/L

    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats

    $ 36.00

    Shield yourself from the sun with confidence in this versatile wide-brim hat designed for active lifestyles. Engineered with UPF50+ UV-blocking fab...

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    $ 36.00
  • Reversible Cotton Bucket Hat - Karen Keith Hats Bucket Hat Great hats by Karen Keith
    Reversible Cotton Bucket Hat - Karen Keith Hats Bucket Hat Great hats by Karen Keith MSch15OLM Olive S/M (55-56 cm)

    Reversible Cotton Bucket Hat - Karen Keith Hats

    $ 16.50

    Embrace versatility with this timeless cotton bucket hat, designed for anyone who values style and adaptability. Featuring a sturdy stitched brim m...

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    $ 16.50
  • Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-LGYS Light Grey S/M
    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-DGYS Dark Grey S/M

    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats

    $ 29.00

    Hit the trail with confidence in this ripstop nylon boonie hat designed for adventurers who refuse to compromise on comfort. The quick-dry fabric b...

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    $ 29.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.