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Pack Flat Hats

  • Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC Bucket Hat Dorfman Hat Co. C835 Sand Jr. S/M (53-54 cm)
    Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC Bucket Hat Dorfman Hat Co. C835 Stone Jr. S/M (53-54 cm)

    Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC

    $ 13.50

    Discover effortless style with this thoughtfully designed bucket hat crafted for smaller head sizes. Made from premium pigment-dyed, garment-washed...

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    $ 13.50
  • No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats
    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats NFZ391-PACK2 Willow M (22 5/8")

    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats

    $ 53.00

    Take on the elements with confidence in the No Fly Zone™ Cooling Safari Hat, expertly engineered for outdoor enthusiasts who demand performance and...

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    $ 53.00
  • Hiker Low Crown Safari Breezer Hat - Henschel Hats Safari Hat Henschel Hats
    Hiker Low Crown Safari Breezer Hat - Henschel Hats Safari Hat Henschel Hats h5196EAS Earth Small (22")

    Hiker Low Crown Safari Breezer Hat - Henschel Hats

    $ 47.00

    Conquer the trail with a safari hat engineered for the adventurer in you. This low-crown silhouette pairs breathable mesh side panels with a comman...

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    $ 47.00
  • Brushed Microfiber Cap with Mesh Sides - MCI Cap MegaCI
    Brushed Microfiber Cap with Mesh Sides - MCI Cap MegaCI MC7691-KH Khaki

    Brushed Microfiber Cap with Mesh Sides - MCI

    $ 12.50

    Elevate your outdoor game with this premium brushed microfiber sport cap engineered for those who demand both style and substance. Built with a fou...

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    $ 12.50
  • Canvas Duckbill Cap - Infinity Selections Flat Cap MegaCI
    Canvas Duckbill Cap - Infinity Selections Flat Cap MegaCI 2150OL Olive M/L (58 cm)

    Canvas Duckbill Cap - Infinity Selections

    $ 15.00

    Elevate your everyday style with this distinguished canvas duckbill cap, crafted for the modern man who values understated sophistication. The pigm...

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    $ 15.00
  • DPC Distressed Twill Cap with Frayed USA Flag Cap Dorfman Hat Co. USA35pt Putty
    DPC Distressed Twill Cap with Frayed USA Flag Cap Dorfman Hat Co.

    DPC Distressed Twill Cap with Frayed USA Flag

    $ 14.50

    Embrace your patriotic spirit with this distinctive unstructured baseball cap. Crafted from garment-washed twill, it features a bold embroidered US...

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    $ 14.50
  • Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288whs White S/M (57 cm)

    Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear

    $ 33.00

    Experience the perfect blend of performance and comfort with this Supplex Dimensional Brim Hat. Crafted from innovative Supplex® fabric, it deliver...

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    $ 33.00
  • Ardsley Perforated Baseball Cap - DPC Outdoor Hats Cap Dorfman Hat Co. BC358kh Khaki
    Ardsley Perforated Baseball Cap - DPC Outdoor Hats Cap Dorfman Hat Co.

    Ardsley Perforated Baseball Cap - DPC Outdoor Hats

    $ 15.00

    Stay cool and comfortable with the Ardsley Perforated Baseball Cap, engineered for active lifestyles. This six-panel design features strategically ...

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    $ 15.00
  • Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats Safari Hat Dorfman Hat Co. 865CM2X Camel 2X-Large (63 cm)

    Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats

    $ 32.00

    Stay cool and protected with the Brushed Twill Mesh Crown Safari Hat by DPC Outdoor, designed specifically in a 2XL size for a comfortable, accommo...

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    $ 32.00
  • USA Flag Garment Washed Twill Cap with Brass Buckle Closure Cap MegaCI
    USA Flag Garment Washed Twill Cap with Brass Buckle Closure Cap MegaCI 7601F-BLK Black

    USA Flag Garment Washed Twill Cap with Brass Buckle Closure

    $ 12.50

    Embrace your patriotic spirit with this versatile unstructured baseball cap, crafted from premium garment-washed twill. The classic six-panel desig...

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    $ 12.50
  • Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats
    Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats H5316-EAS Earth Small (22")

    Adventurer Low Profile Safari Hat - Henschel Hats

    $ 47.00

    Embrace your wanderlust with this essential explorer's companion. Engineered for the modern adventurer, this safari hat combines breathable mesh pa...

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    $ 47.00
  • Textured Linen and Cotton Blend Ivy Cap - Mega Cap Flat Cap MegaCI
    Textured Linen and Cotton Blend Ivy Cap - Mega Cap Flat Cap MegaCI MC2145gys Grey S/M (57 cm)

    Textured Linen and Cotton Blend Ivy Cap - Mega Cap

    $ 15.00

    Command attention with this iconic ivy cap, engineered for those who embrace quality and purpose. Crafted from a luxurious linen and cotton blend, ...

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    $ 15.00
  • Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801nvs Navy S/M (56 cm)
    Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801whs White S/M (56 cm)

    Pigment Dyed Twill Bucket Hat - Mega Cap

    $ 15.00

    Embrace adventure with this timeless pigment dyed bucket hat, your perfect companion for every journey. Crafted from 100% cotton with a soft, washe...

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    $ 15.00
  • Cotton Bucket Hat with Drawstring - Karen Keith Hats Bucket Hat Great hats by Karen Keith
    Cotton Bucket Hat with Drawstring - Karen Keith Hats Bucket Hat Great hats by Karen Keith ch50OLM Olive S/M (54-56 cm)

    Cotton Bucket Hat with Drawstring - Karen Keith Hats

    $ 16.50

    Elevate your everyday with this iconic cotton bucket hat, crafted for those who refuse to compromise on style or substance. Featuring a refined 2.5...

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    $ 16.50
  • Supplex Dimensional Brim Hat, Khaki - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Khaki - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288khs Khaki S/M

    Supplex Dimensional Brim Hat, Khaki - DPC Outdoor Headwear

    $ 32.00

    Conquer every outdoor challenge with a hat designed for those who refuse to compromise. Built from premium Supplex® fabric, this boonie-style hat d...

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    $ 32.00
  • Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats Bucket Hat MegaCI
    Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats Bucket Hat MegaCI J7263OL Olive XX-Large (24")

    Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats

    $ 29.00

    Embrace the wild with confidence in this versatile jungle bucket hat, engineered for adventurers who refuse to compromise. Featuring a sturdy 3" bo...

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    $ 29.00
  • Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-YELL2 Yellow Medium
    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-ORAN3 Orange Large

    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats

    $ 24.00

    Built for durability and outdoor performance, the DPC Outdoor cotton bucket hat delivers reliable sun protection with a rugged, military-inspired e...

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    $ 24.00
  • Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats
    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats STC384-KAKI2 Khaki Medium (22 1/4")
    Sale

    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats

    Original Price $ 47.00
    Current Price $ 40.00

    Embrace adventure with this iconic Aussie packable breezer safari hat, engineered for explorers who refuse to compromise on style or comfort. The b...

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    Original Price $ 47.00
    Current Price $ 40.00
    Sale
  • DPC Floating Sailing Hat Bucket Hat Dorfman Hat Co.
    DPC Floating Sailing Hat Bucket Hat Dorfman Hat Co. 943-PACK1 Ivory Small (55 cm)
    Sale

    DPC Floating Sailing Hat

    Original Price $ 39.00
    Current Price $ 35.00

    Navigate the waters with confidence in the DPC Floating Sailing Hat, engineered for serious water enthusiasts. This Scotchgard-treated canvas desig...

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    Original Price $ 39.00
    Current Price $ 35.00
    Sale
  • Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat Cap MegaCI
    Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat Cap MegaCI J7236 Khaki

    Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat

    $ 26.00

    Engineered for the adventurer who refuses to compromise, this Taslon cap transforms your outdoor experience with innovative design and protective p...

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    $ 26.00
  • Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-BGs Beige Small (55 cm)
    Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-OLs Olive Small (55 cm)

    Garment Washed Cotton Boonie Hat with Chin Strap - MCI

    $ 19.50

    Embrace adventure with this garment-washed cotton boonie hat, your trusted companion for every outdoor expedition. The pigment-dyed twill construct...

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    $ 19.50

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.