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Pack Flat Hats

  • SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
    SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS Sale

    SPIN-IT King Baseball Cap - Tails Active Wear

    Original Price $ 29.00
    Current Price $ 15.00

    Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

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    Original Price $ 29.00
    Current Price $ 15.00
    Sale
  • No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-KAKI2 Khaki M (22 5/8")
    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-OLIV2 Olive M (22 5/8") Sale

    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co

    Original Price $ 60.00
    Current Price $ 45.00

    Stay protected and comfortable in any environment with this high-performance boonie hat designed for serious outdoor use. Featuring a ventilated cr...

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    Original Price $ 60.00
    Current Price $ 45.00
    Sale
  • USA Trooper Hat with Berber Lining - DPC Hats Trapper Hat Dorfman Hat Co.
    USA Trooper Hat with Berber Lining - DPC Hats Trapper Hat Dorfman Hat Co. MW368 US Flag Large (59 cm)

    USA Trooper Hat with Berber Lining - DPC Hats

    $ 30.00

    Embrace patriotic style with this timeless trooper hat, featuring a bold USA flag design on premium cotton canvas. The distinctive star-patterned c...

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    $ 30.00
  • Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co.
    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MW340-KAKI3 Khaki Large

    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co

    $ 60.00

    Embrace the elements with confidence in this Cold Weather Boonie Hat, engineered for adventurers who refuse to let harsh conditions slow them down....

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    $ 60.00
  • Hoover Wool Blend New York Cap - Dorfman Hat Flat Cap Dorfman Hat Co. MW320-NAVY2 Navy Medium
    Hoover Wool Blend New York Cap - Dorfman Hat Flat Cap Dorfman Hat Co. MW320-GREY2 Grey Medium

    Hoover Wool Blend New York Cap - Dorfman Hat

    $ 30.00

    Elevate your wardrobe with this sophisticated newsboy cap that seamlessly blends heritage charm with everyday comfort. The rich herringbone wool-po...

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    $ 30.00
  • Larry Mahan Heather Grey USA Horse Trucker's Cap Cap Dorfman Hat Co. MCBLMUSHRSE Grey

    Larry Mahan Heather Grey USA Horse Trucker's Cap

    $ 20.00

    Embrace your bold American spirit with this iconic Larry Mahan trucker's cap. The heather grey front panel pairs beautifully with breathable nylon ...

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    $ 20.00
  • Cashmere Feel Wool Blend Ivy Cap - Stetson Hats Flat Cap Stetson Hats STW413-BLK3 Black Large

    Cashmere Feel Wool Blend Ivy Cap - Stetson Hats

    $ 35.99

    Experience timeless elegance with this refined wool blend ivy cap, crafted for the discerning wearer. The luxuriously soft construction pairs seaml...

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    $ 35.99
  • The Cowardly Lion Peruvian Hand Knit Hat Trapper Hat Peruvian Trading Co LION Tan
    The Cowardly Lion Peruvian Hand Knit Hat Trapper Hat Peruvian Trading Co

    The Cowardly Lion Peruvian Hand Knit Hat

    $ 59.00

    Channel your inner courage with this whimsical hand-knit hat inspired by the Wizard of Oz's most lovable character. Crafted by skilled Peruvian art...

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    $ 59.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.