Stay cool and protected with the Brushed Twill Mesh Crown Safari Hat by DPC Outdoor, designed specifically in a 2XL size for a comfortable, accommo...
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DPC Outdoor Design men's hats. Supplex® nylon camp - trail hat with mesh side panels. Dimensional brim, 3" with side snaps, olive underbrim for max...
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Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...
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Step into your next adventure with confidence wearing the Henschel Breezer—a lightweight, crushable mesh hat built for explorers who refuse to comp...
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Embrace adventure with the Grande Aussie Crushable Breezer, the iconic packable hat that's earned its place in travelers' collections worldwide. Cr...
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Unleash your potential on every outdoor expedition with the Henschel 10 Point Microfiber Hiking Hat. Engineered for adventurers who refuse to let w...
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Step into your next adventure with confidence in this timeless cotton bucket hat. Built from pigment-dyed twill, it combines classic fishing hat he...
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Crafted right here in the USA, this oiled leather Outback hat is built tough for adventure seekers. Crushable and packable, it laughs in the face o...
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Introducing the Summit Safari Wool and Leather Hat in striking Sangria—where rugged American craftsmanship meets hat-game sophistication. This fedo...
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Elevate your everyday with this iconic cotton bucket hat, crafted for those who refuse to compromise on style or substance. Featuring a refined 2.5...
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Embrace versatility with this timeless cotton bucket hat, designed for anyone who values style and adaptability. Featuring a sturdy stitched brim m...
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Engineered for the adventurer who refuses to compromise, this Taslon cap transforms your outdoor experience with innovative design and protective p...
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The Outback Safari Hat is designed for active outdoor lifestyles, featuring a durable, breathable construction that stands up to everyday adventure...
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The Palmer Fedora features clean lines and a breathable woven texture that makes it a stylish and practical warm-weather hat. The structured crown ...
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Discover effortless style with this versatile bucket hat, designed for those who embrace adventure. The classic poplin construction features a dist...
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Engineered for active pursuits, this performance baseball cap combines cutting-edge Supplex® nylon with strategic design elements that keep you com...
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Rise to every challenge with this classic DPC Cotton Bucket Hat, engineered for those who live boldly and explore fearlessly. The robust 2" stitche...
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Experience the freedom of outdoor exploration with the No Fly Zone Mesh Brim Safari Hat, engineered for adventurers who refuse to compromise. This ...
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Meet the ultimate “all-the-gadgets” bucket hat—built for anyone who wants comfort, coverage, and clever outdoor performance in one easy, everyday s...
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This bold four-panel cap commands attention with its oversized 2.75" bill and protective neck flap that shields you from sun exposure. Engineered f...
View full detailsWhether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.
Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked.
The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.
Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.
Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.
Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.
Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.
Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.
For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.
Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.
Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.
