Embrace adventure with confidence in this DPC Outdoor boonie-style hat, engineered for serious explorers. The dimensional brim spans 4" front and b...
View full details
Crafted right here in the USA, this rugged leather Outback hat is built for adventure seekers who refuse to compromise. The aged, antiqued leather ...
View full details
The JR. Explorer Hat is built for active kids and petite adults who love exploring outside. Made from lightweight, breathable microfiber, it offers...
View full details
Sale
Beat the heat and sun with this clever fishing cap that's got your back—literally! Crafted from a microfiber and nylon blend, this 6-panel wonder f...
View full details
Embrace timeless style with this weathered cotton cadet cap, crafted with authentic military heritage. Featuring a low-profile silhouette and gentl...
View full details
Embrace adventure with this ultralight Taslon boonie hat, engineered for explorers. The contrast under-brim and trim add distinctive style, while m...
View full details
Embrace adventure with this sophisticated safari hat, engineered for the modern explorer. The brushed twill and mesh crown design delivers superior...
View full details
Command the outdoors with confidence in the Garment Washed Twill Boonie Hat by DPC Outdoor. Built from durable 100% cotton twill, this rugged bucke...
View full details
Make a statement with this elegant black and white safari hat, your passport to effortless sophistication. Featuring a distinctive fedora silhouett...
View full details
This refined fedora showcases meticulous construction from 100% fine paper braid, engineered for both style and portability. The distinctive pinche...
View full details
The Explorer is a performance-driven boonie hat crafted for long days outdoors. Lightweight microfiber keeps it breathable and quick-drying, while ...
View full details
Engineered for the modern explorer, this grey safari hat merges style with serious sun protection. Its generous 3-inch brim blocks UPF 50+ rays, sa...
View full details
Engineered for adventurers who refuse to compromise, this microfiber boonie hat combines technical performance with versatile style. The ventilated...
View full details
The full-size Sedona Safari Hat blends a relaxed woven texture with excellent sun protection for warm-weather outings. Its wide downturned brim pro...
View full details
Embrace your wanderlust with this essential explorer's companion. Engineered for the modern adventurer, this safari hat combines breathable mesh pa...
View full details
Stay cool and protected with this fun outback-inspired hat that breathes as well as you do. Mesh sidewalls keep air circulating while the nylon-pol...
View full details
Designed for the adventurer who refuses to compromise, this Folding-Bill UV Compact Cap combines innovative engineering with everyday practicality....
View full details
Lightweight, comfortable treated cotton safari hat. Mesh crown sidewall, cotton crown top provides breezy sun protection. Stitched, bound brim with...
View full details
Stay cool, comfortable, and protected with this lightweight brushed cotton boonie hat, designed for hiking, fishing, camping, gardening, travel, an...
View full details
Beat the heat with this ingenious soakable safari hat that doubles as your personal cooling system. Crafted from durable nylon-polyester with a lam...
View full details
Ready for adventure in any weather? This SolAir standout combines rugged suede protection with smart mesh ventilation. The water-resistant suede cr...
View full details
Escape the heat in style with this ultra-lightweight outback hat that's ready for adventure. Crafted from durable nylon and polyester, it's crushab...
View full details
Step into your next adventure with confidence in this versatile twill boonie hat. Crafted from garment-washed fabric, it features a striking hibisc...
View full details
Camouflage mesh supplex nylon safari hat. Flat, solid crown top. Canvas bound, 2.75" wide brim. Mesh sidewall. Olive canvas band with Mossy Oak log...
View full detailsWhether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.
Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked.
The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.
Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.
Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.
Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.
Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.
Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.
For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.
Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.
Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.
