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Packable & Crushable Hats – Travel Hats for Men & Women

  • Petite Sanibel by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Petite Sanibel by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Petite Sanibel by Wallaroo Hat Company

    $ 61.00

    The Petite Sanibel Wide Brim hat is a functional safari-style sun hat created specifically for smaller head sizes. Its wide brim and UPF 50+ materi...

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    $ 61.00
  • Wide Brim Straw Sun Hat with Chin Strap - Scala Hats Wide Brim Sun Hat Scala Hats LP46-DG Dark Grey M/L (58 cm)
    Wide Brim Straw Sun Hat with Chin Strap - Scala Hats Wide Brim Sun Hat Scala Hats

    Wide Brim Straw Sun Hat with Chin Strap - Scala Hats

    $ 42.99

    Experience effortless sun protection with this elegant wide-brim straw hat by Scala. The soft tweed braid construction showcases beautiful multicol...

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    $ 42.99
  • Palm Fiber Baja Crusher Lifeguard Hat - Makai Hat Co Lifeguard Hat Makai Hat MA136sm Natural S/M (57 cm)
    Palm Fiber Baja Crusher Lifeguard Hat - Makai Hat Co Lifeguard Hat Makai Hat

    Palm Fiber Baja Crusher Lifeguard Hat - Makai Hat Co

    $ 43.99

    Meet your new poolside essential—a playful take on the classic lifeguard look. This handcrafted palm fiber crusher features the iconic double-hump ...

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    $ 43.99
  • Open Crown Palm Visor Hat with Chin Strap - Makai Hat Co Visor Cap Makai Hat
    Open Crown Palm Visor Hat with Chin Strap - Makai Hat Co Visor Cap Makai Hat MA137OS Natural M/L (57-59 cm)

    Open Crown Palm Visor Hat with Chin Strap - Makai Hat Co

    $ 34.00

    Catch sunny days in effortless style with this Open Crown Palm Visor Hat, where breezy coastal design meets dependable sun protection. Handcrafted ...

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    $ 34.00
  • Cotton Boonie with Tropical Print Underbrim - DPC Hats Bucket Hat Dorfman Hat Co. BH222NVL Navy Large (23.25")
    Cotton Boonie with Tropical Print Underbrim - DPC Hats Bucket Hat Dorfman Hat Co. BH222KHM Khaki Medium (22.5")

    Cotton Boonie with Tropical Print Underbrim - DPC Hats

    $ 20.00

    Lightweight cotton boonie hat. Bound brim with palm tree print underbrim, 3" wide. Double metal mesh eyelets on both sides. Chin strap with leather...

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    $ 20.00
  • Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7250-WHT White

    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.75

    Embrace sun protection without compromise. This expansive UV cap features a commanding 180-degree brim with a 4.25" peak, paired with an innovative...

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    $ 29.75
  • Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7249SBL Smokey Blue

    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.00

    Experience ultimate sun protection without compromise. This microfiber cap features a seven-panel crown with strategic mesh ventilation to keep you...

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    $ 29.00
  • High Country Tribal Band Wide Brim Fabric Hat - Scala Hats Safari Hat Scala Hats
    High Country Tribal Band Wide Brim Fabric Hat - Scala Hats Safari Hat Scala Hats MS487OS Khaki S/M (57cm)

    High Country Tribal Band Wide Brim Fabric Hat - Scala Hats

    $ 54.00

    Discover the ultimate travel companion with this versatile wide-brim hat from Scala. Featuring a sophisticated tribal band design with embroidered ...

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    $ 54.00
  • Linen Trail Hat with Chin Cord - Scala  Women's Hats Wide Brim Hat Scala Hats LC834-BLK Black Small (55 cm)
    Linen Trail Hat with Chin Cord - Scala  Women's Hats Wide Brim Hat Scala Hats

    Linen Trail Hat with Chin Cord - Scala Women's Hats

    $ 39.99

    Crafted from a textured linen weave, this women's trail hat delivers exceptional sun protection with UPF 50+ rating, ideal for outdoor adventures. ...

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    $ 39.99
  • Straw Up Brim Hat with Chin Cord - Jeanne Simmons Hats Kettle Brim Hat Jeanne Simmons Accessories JS8595BR Brick Medium (57 cm)
    Straw Up Brim Hat with Chin Cord - Jeanne Simmons Hats Kettle Brim Hat Jeanne Simmons Accessories JS8595BN Brown Medium (57 cm)

    Straw Up Brim Hat with Chin Cord - Jeanne Simmons Hats

    $ 34.00

    Defy the elements with this audacious straw hat designed for adventurers who refuse to compromise. Featuring an upturned brim that commands attenti...

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    $ 34.00
  • Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-PINK Pink M/L (57-59 cm)
    Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-LAV Lavender M/L (57-59 cm)

    Women's Hiking Hat with Ponytail Hole - Scala Collection

    $ 32.99

    Hit the trail with confidence in this versatile hiking hat designed for active women. The structured oval crown features breathable mesh constructi...

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    $ 32.99
  • Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific Safari Hat Dorfman Hat Co.
    Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific Safari Hat Dorfman Hat Co. MC62-FOSSIL2 Fossil M (57 cm)

    Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific

    $ 31.75

    Embrace adventure with this versatile mesh safari hat engineered for exploration. Crafted from breathable Supplex® nylon with strategic mesh paneli...

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    $ 31.75
  • Sanibel by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Sanibel by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Sanibel by Wallaroo Hat Company

    $ 61.00

    The Sanibel offers dependable outdoor performance with its wide brim, structured safari crown, and secure chin cord—ideal for windy conditions and ...

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    $ 61.00
  • Ladies' Explorer by Wallaroo Hat Company Bucket Hat Wallaroo Hats LEXP-ST Stone/Natural Medium/Large (58 cm)
    Ladies' Explorer by Wallaroo Hat Company Bucket Hat Wallaroo Hats

    Ladies' Explorer by Wallaroo Hat Company

    $ 48.00

    The Ladies Explorer is a performance-focused boonie hat designed for women who love spending time outdoors. Crafted from lightweight, quick-dry mic...

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    $ 48.00
  • Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-BGs Beige Small (55 cm)
    Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-OLs Olive Small (55 cm)

    Garment Washed Cotton Boonie Hat with Chin Strap - MCI

    $ 19.50

    Embrace adventure with this garment-washed cotton boonie hat, your trusted companion for every outdoor expedition. The pigment-dyed twill construct...

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    $ 19.50
  • Four Seasons Wool Felt Safari Hat with Chin Cord - Scala Hats Safari Hat Scala Hats
    Four Seasons Wool Felt Safari Hat with Chin Cord - Scala Hats Safari Hat Scala Hats DF212-BLK2 Black Medium (57 cm)
    Sale

    Four Seasons Wool Felt Safari Hat with Chin Cord - Scala Hats

    Original Price $ 85.00
    Current Price $ 59.50

    This wool felt safari hat from Scala combines functional design with refined aesthetics. Constructed from quality felt with inherent water-repellen...

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    Original Price $ 85.00
    Current Price $ 59.50
    Sale
  • Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16REDX Red XL (59 cm)
    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16BLUEX Light Blue XL (59 cm)

    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia

    $ 37.00

    Beat the heat in style with this unisex Outback soaker hat, engineered for those with larger head sizes. The perforated sidewalls keep air flowing ...

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    $ 37.00
  • Extra-Large Size Soaker Hat for Women - Kakadu Australia Safari Hat Kakadu
    Extra-Large Size Soaker Hat for Women - Kakadu Australia Safari Hat Kakadu 7H16REDX Red X-Large (60 cm)

    Extra-Large Size Soaker Hat for Women - Kakadu Australia

    $ 39.00

    Designed with larger-headed women in mind, this soaker hat combines style and function in one lightweight package. The elegant Florentine lace side...

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    $ 39.00
  • No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats Bucket Hat Scala Hats NFZ393-WILL2 Willow M Tan

    No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats

    $ 50.00

    Take on sun, rain, and insects with confidence in this high-performance outback hat powered by advanced HyperKewl™ cooling technology. Designed for...

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    $ 50.00
  • No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats
    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats NFZ391-PACK2 Willow M (22 5/8")

    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats

    $ 53.00

    Take on the elements with confidence in the No Fly Zone™ Cooling Safari Hat, expertly engineered for outdoor enthusiasts who demand performance and...

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    $ 53.00
  • No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ390PACK2 Willow M (22 5/8")

    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats

    $ 50.00

    Take on any environment with the No Fly Zone™ Defender Cooling Hiking Hat by Scala—engineered for superior sun protection, insect defense, and cool...

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    $ 50.00

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.