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Packable & Crushable Hats – Travel Hats for Men & Women

  • Petite Size Safari Hat with Chin Cord - Boardwalk Style Safari Hat Boardwalk Style Hats
    Petite Size Safari Hat with Chin Cord - Boardwalk Style Safari Hat Boardwalk Style Hats DA2959-BLK Black Heather Small (55 cm)

    Petite Size Safari Hat with Chin Cord - Boardwalk Style

    $ 25.00

    Meet your new go-anywhere sun hat designed specifically for smaller head sizes (~53.5–55 cm). This petite safari hat from Boardwalk Hats offers ref...

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    $ 25.00
  • Henley Cotton Canvas Bucket Hat with Tie - Sun 'N' Sand Hats Bucket Hat Sun N Sand Hats HH2905B Navy OS
    Henley Cotton Canvas Bucket Hat with Tie - Sun 'N' Sand Hats Bucket Hat Sun N Sand Hats

    Henley Cotton Canvas Bucket Hat with Tie - Sun 'N' Sand Hats

    $ 29.00

    Embrace adventure with this versatile cotton canvas bucket hat, designed for the modern traveler. Featuring a distinctive multicolor trim and color...

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    $ 29.00
  • Ribbon and Straw Sun Hat with Chin Cord - Scala Hat Wide Brim Sun Hat Scala Hats
    Ribbon and Straw Sun Hat with Chin Cord - Scala Hat Wide Brim Sun Hat Scala Hats LC847-BLK Black

    Ribbon and Straw Sun Hat with Chin Cord - Scala Hat

    $ 31.99

    Escape the sun's harsh rays without sacrificing style. This Scala straw hat combines timeless elegance with practical sun protection, featuring a b...

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    $ 31.99
  • Riley Bucket Hat for Small Heads - Wallaroo Hats Bucket Hat Wallaroo Hats RIL-14BF Blue Small (55 cm)
    Riley Bucket Hat for Small Heads - Wallaroo Hats Bucket Hat Wallaroo Hats
    Sale

    Riley Bucket Hat for Small Heads - Wallaroo Hats

    Original Price $ 28.00
    Current Price $ 14.00

    The Riley Bucket Hat is designed for smaller head sizes, offering a comfortable, secure fit without compromising sun protection. Its soft, flexible...

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    Original Price $ 28.00
    Current Price $ 14.00
    Sale
  • Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI
    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI J7273-GREY Grey M/L

    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats

    $ 36.00

    Shield yourself from the sun with confidence in this versatile wide-brim hat designed for active lifestyles. Engineered with UPF50+ UV-blocking fab...

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    $ 36.00
  • Artsy Reversible Bucket Hat for Petite Heads - Sunny Dayz Hats Bucket Hat Sun N Sand Hats
    Artsy Reversible Bucket Hat for Petite Heads - Sunny Dayz Hats Bucket Hat Sun N Sand Hats HK375L Orange M/L (55 cm)

    Artsy Reversible Bucket Hat for Petite Heads - Sunny Dayz Hats

    $ 28.00

    Embrace sun-soaked adventures in this charming reversible bucket hat, thoughtfully designed for petite frames. Featuring a vibrant floral motif on ...

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    $ 28.00
  • Small Heads Boonie Hat with Chin Cord - Sunny Dayz™ Bucket Hat Sun N Sand Hats
    Small Heads Boonie Hat with Chin Cord - Sunny Dayz™ Bucket Hat Sun N Sand Hats HK404C-L Blue 55 cm

    Small Heads Boonie Hat with Chin Cord - Sunny Dayz™

    $ 25.00

    Discover the perfect fit with our Sunny Dayz™ Boonie Hat, thoughtfully designed for smaller head sizes. This versatile bucket hat features a struct...

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    $ 25.00
  • Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-LGYS Light Grey S/M
    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-DGYS Dark Grey S/M

    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats

    $ 29.00

    Hit the trail with confidence in this ripstop nylon boonie hat designed for adventurers who refuse to compromise on comfort. The quick-dry fabric b...

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    $ 29.00
  • Microfiber Boonie with Chin Strap - DPC Global Hats Bucket Hat Dorfman Hat Co. MC241-KHm Khaki Medium (57 cm)
    Microfiber Boonie with Chin Strap - DPC Global Hats Bucket Hat Dorfman Hat Co. MC241-OLm Olive Medium (57 cm)

    Microfiber Boonie with Chin Strap - DPC Global Hats

    $ 24.00

    Flier DPC Outdoor hat for fishing. Soft microfiber boonie hat. Stitched and bound brim, 3" wide. Chin strap.  Mesh grommets on sides. UPF 50+ UV pr...

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    $ 24.00
  • Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats Cap MegaCI
    Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats Cap MegaCI J7001 Natural 54-57 cm

    Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats

    $ 22.00

    Step into the sun with unstoppable confidence. This premium microfiber cap is engineered for petite frames, featuring a sculpted four-panel crown a...

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    $ 22.00
  • Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats
    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats STC384-KAKI2 Khaki Medium (22 1/4")
    Sale

    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats

    Original Price $ 47.00
    Current Price $ 40.00

    Embrace adventure with this iconic Aussie packable breezer safari hat, engineered for explorers who refuse to compromise on style or comfort. The b...

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    Original Price $ 47.00
    Current Price $ 40.00
    Sale
  • Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. STC404-PUTTY3 Putty Large
    Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. STC404-PUTTY2 Putty Medium
    Sale

    Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats

    Original Price $ 54.99
    Current Price $ 44.85

    Unleash your potential with this durable rip stop cotton bucket hat engineered for those who dare to explore. The pigment-dyed square crown feature...

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    Original Price $ 54.99
    Current Price $ 44.85
    Sale
  • The Airflo® Tilley Hat - Medium Brim LTM5 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Medium Brim LTM5 Boonie Bucket Hat Tilley Endurables Hats H00HT1005728101 Rockface 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Medium Brim LTM5 Boonie

    $ 99.00

    The best-selling classic Tilley hat is a trusted choice for rain or shine, designed to perform wherever your day takes you. This lightweight, unise...

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    $ 99.00
  • The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats H99HT1006493101 KhakiOlive 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie

    $ 99.00

    The best-selling classic Tilley hat is a proven favorite for dependable protection in rain or sunshine. Designed in a lightweight, unisex boonie st...

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    $ 99.00
  • Modern Airflo® Boonie Hat - Tilley Hats Bucket Hat Tilley Endurables Hats
    Modern Airflo® Boonie Hat - Tilley Hats Bucket Hat Tilley Endurables Hats H04HT10016102 Light Stone 7 (56 cm)

    Modern Airflo® Boonie Hat - Tilley Hats

    $ 99.00

    Often described as the finest outdoor hat in the world, this lightweight, unisex boonie-style hat is built for serious adventurers and everyday out...

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    $ 99.00
  • Cotton Twill Boonie Hat with Chin Cord - Stetson Hats Bucket Hat Stetson Hats STC407-NAVY3 Navy Large
    Cotton Twill Boonie Hat with Chin Cord - Stetson Hats Bucket Hat Stetson Hats STC407-NAVY2 Navy Medium

    Cotton Twill Boonie Hat with Chin Cord - Stetson Hats

    $ 32.00

    Command the outdoors with confidence in Stetson's rugged cotton twill boonie hat, designed for those who refuse to compromise on protection or perf...

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    $ 32.00
  • Women's Straw Beach Hat with Chin Cord - Cappelli Straworld Wide Brim Sun Hat Dorfman Hat Co. CSW418-FC Fuchsia OS (57 cm)
    Women's Straw Beach Hat with Chin Cord - Cappelli Straworld Wide Brim Sun Hat Dorfman Hat Co.

    Women's Straw Beach Hat with Chin Cord - Cappelli Straworld

    $ 32.00

    Own your beach moments with this beautifully crafted straw hat designed for women who live boldly. The impressive 4.5" wide brim shields you with U...

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    $ 32.00
  • Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style Cowboy Hat Boardwalk Style Hats
    Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style Cowboy Hat Boardwalk Style Hats DA2958-NAT Natural Small (55 cm)

    Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style

    $ 25.00

    Step into your power with this petite-sized western straw hat, purposefully crafted for smaller head dimensions. The distinctive pinched crown and ...

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    $ 25.00

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.