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Packable & Crushable Hats – Travel Hats for Men & Women

  • Weathered Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co.
    Weathered Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. MC169-SM Brown Small/Medium

    Weathered Cotton Cadet Cap - DPC Outdoor Hat

    $ 27.00

    Embrace timeless style with this weathered cotton cadet cap, crafted with authentic military heritage. Featuring a low-profile silhouette and gentl...

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    $ 27.00
  • Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co.
    Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co. jcpbh196s Army Small/Medium

    Unisex Boonie with Contrast Under Brim - St. Johns Bay

    $ 17.00

    Embrace adventure with this ultralight Taslon boonie hat, engineered for explorers. The contrast under-brim and trim add distinctive style, while m...

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    $ 17.00
  • DPC Kid's Twill USA Baseball Cap Cap Dorfman Hat Co.
    DPC Kid's Twill USA Baseball Cap Cap Dorfman Hat Co. c900nv Navy

    DPC Kid's Twill USA Baseball Cap

    $ 10.99

    Red, white and Blue USA baseball cap for boys and girls/ Six panel garment washed twill cap. 2.25" curved bil. Stitched vent holes. Velcro backstra...

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    $ 10.99
  • Garment Washed Twill Boonie Hat - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-NAVY2 Navy Medium
    Garment Washed Twill Boonie Hat - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-KAKI2 Khaki Medium

    Garment Washed Twill Boonie Hat - DPC Outdoor Hats

    $ 27.00

    Command the outdoors with confidence in the Garment Washed Twill Boonie Hat by DPC Outdoor. Built from durable 100% cotton twill, this rugged bucke...

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    $ 27.00
  • DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co.
    DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co. mc362l Olive Large (59 cm)

    DPC Global Microfiber Boonie Hat with Mesh Vent

    $ 21.00

    Engineered for adventurers who refuse to compromise, this microfiber boonie hat combines technical performance with versatile style. The ventilated...

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    $ 21.00
  • Solarweave® Mesh Crown Safari Hat - DPC Outdoor Design Safari Hat Dorfman Hat Co.
    Solarweave® Mesh Crown Safari Hat - DPC Outdoor Design Safari Hat Dorfman Hat Co. SPF4S Navy Small (55 cm)

    Solarweave® Mesh Crown Safari Hat - DPC Outdoor Design

    $ 28.00

    Lightweight, comfortable treated cotton safari hat. Mesh crown sidewall, cotton crown top provides breezy sun protection. Stitched, bound brim with...

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    $ 28.00
  • Solarweave® Cotton Boonie - DPC Outdoor Design Bucket Hat Dorfman Hat Co.
    Solarweave® Cotton Boonie - DPC Outdoor Design Bucket Hat Dorfman Hat Co. SPF1S Oatmeal Small (55 cm)

    Solarweave® Cotton Boonie - DPC Outdoor Design

    $ 23.00

    Stay cool, comfortable, and protected with this lightweight brushed cotton boonie hat, designed for hiking, fishing, camping, gardening, travel, an...

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    $ 23.00
  • Mossy Oak Wide Brim Mesh Crown Safari -Infinity Safari Hat Dorfman Hat Co. MO28INM Olive Medium (57 cm)

    Mossy Oak Wide Brim Mesh Crown Safari -Infinity

    $ 29.00

    Camouflage mesh supplex nylon safari hat. Flat, solid crown top. Canvas bound, 2.75" wide brim. Mesh sidewall. Olive canvas band with Mossy Oak log...

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    $ 29.00
  • Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats Safari Hat Dorfman Hat Co. 865CM2X Camel 2X-Large (63 cm)

    Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats

    $ 32.00

    Stay cool and protected with the Brushed Twill Mesh Crown Safari Hat by DPC Outdoor, designed specifically in a 2XL size for a comfortable, accommo...

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    $ 32.00
  • Supplex Trail Hat with Mesh Side - DPC Outdoor Hats Bucket Hat Dorfman Hat Co.
    Supplex Trail Hat with Mesh Side - DPC Outdoor Hats Bucket Hat Dorfman Hat Co.

    Supplex Trail Hat with Mesh Side - DPC Outdoor Hats

    $ 23.99

    DPC Outdoor Design men's hats. Supplex® nylon camp - trail hat with mesh side panels. Dimensional brim, 3" with side snaps, olive underbrim for max...

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    $ 23.99
  • DPC Dyed Twill Bucket Hat with Pocket Bucket Hat Dorfman Hat Co. BH32NVS Navy S/M
    DPC Dyed Twill Bucket Hat with Pocket Bucket Hat Dorfman Hat Co.

    DPC Dyed Twill Bucket Hat with Pocket

    $ 19.00

    Step into your next adventure with confidence in this timeless cotton bucket hat. Built from pigment-dyed twill, it combines classic fishing hat he...

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    $ 19.00
  • DPC Global Packable Bucket Hat with Snap Brim Bucket Hat Dorfman Hat Co. 830KS-Blue1 Light blue Small (55 cm)
    DPC Global Packable Bucket Hat with Snap Brim Bucket Hat Dorfman Hat Co.

    DPC Global Packable Bucket Hat with Snap Brim

    $ 15.99

    Discover effortless style with this versatile bucket hat, designed for those who embrace adventure. The classic poplin construction features a dist...

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    $ 15.99
  • Tropical Trends Microfiber Baseball Cap Cap Dorfman Hat Co.
    Tropical Trends Microfiber Baseball Cap Cap Dorfman Hat Co.

    Tropical Trends Microfiber Baseball Cap

    $ 13.50

    Step up your game with this lightweight microfiber baseball cap designed for those who refuse to compromise on comfort or style. The structured six...

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    $ 13.50
  • DPC Global Sandwiched Supplex® Cap Cap Dorfman Hat Co.
    DPC Global Sandwiched Supplex® Cap Cap Dorfman Hat Co. BC136-GREY Grey

    DPC Global Sandwiched Supplex® Cap

    $ 15.50

    Engineered for active pursuits, this performance baseball cap combines cutting-edge Supplex® nylon with strategic design elements that keep you com...

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    $ 15.50
  • DPC Dyed Twill Bucket Hat Bucket Hat Dorfman Hat Co.
    DPC Dyed Twill Bucket Hat Bucket Hat Dorfman Hat Co. 835ASSTnvs Navy S/M (22 3/8")
    Sale

    DPC Dyed Twill Bucket Hat

    Original Price $ 19.00
    from $ 12.00

    Rise to every challenge with this classic DPC Cotton Bucket Hat, engineered for those who live boldly and explore fearlessly. The robust 2" stitche...

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    Original Price $ 19.00
    from $ 12.00
    Sale

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.