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Packable & Crushable Hats – Travel Hats for Men & Women

  • Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-OLIV Olive OS
    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-BRW Brown OS

    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat

    $ 19.00

    Embrace effortless, lived-in style with this aged garment-washed cotton cadet cap, designed for a relaxed, vintage-inspired look. Crafted from soft...

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    $ 19.00
  • No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-KAKI2 Khaki M (22 5/8")
    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-OLIV2 Olive M (22 5/8") Sale

    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co

    Original Price $ 60.00
    Current Price $ 45.00

    Stay protected and comfortable in any environment with this high-performance boonie hat designed for serious outdoor use. Featuring a ventilated cr...

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    Original Price $ 60.00
    Current Price $ 45.00
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  • Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC416-KAKI2 Khaki Labeled: S/M; Actual size: 55.5 cm (S) Sale

    Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear

    Original Price $ 40.00
    Current Price $ 20.00

    Take on hot, sunny days with confidence in this nylon blend camp hat featuring advanced HyperKewl™ cooling technology. Designed for high-performanc...

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    Original Price $ 40.00
    Current Price $ 20.00
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  • Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co.
    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MW340-KAKI3 Khaki Large

    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co

    $ 60.00

    Embrace the elements with confidence in this Cold Weather Boonie Hat, engineered for adventurers who refuse to let harsh conditions slow them down....

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    $ 60.00
  • Supplex Dimensional Brim Hat, Pink - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Pink - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288-PINK Pink S/M (56 cm)

    Supplex Dimensional Brim Hat, Pink - DPC Outdoor Headwear

    $ 32.00

    Step into your next adventure with unwavering confidence wearing this Supplex Dimensional Brim Hat. Engineered with premium Supplex® fabric, it com...

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    $ 32.00
  • Perforated Performance Baseball Cap - MCI Hats Cap MegaCI
    Perforated Performance Baseball Cap - MCI Hats Cap MegaCI MC7638-CHAR Charcoal

    Perforated Performance Baseball Cap - MCI Hats

    $ 15.00

    Step up your game with this six-panel baseball cap engineered for peak performance. Strategically perforated side panels keep you cool and comforta...

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    $ 15.00
  • Microfleece 3-Way Neck Gaiter - Dorfman Pacific Hats Scarves Dorfman Hat Co.
    Microfleece 3-Way Neck Gaiter - Dorfman Pacific Hats Scarves Dorfman Hat Co. LW761-BLUE Blue OS
    Sale

    Microfleece 3-Way Neck Gaiter - Dorfman Pacific Hats

    Original Price $ 25.00
    Current Price $ 5.00

    Soft microfleece neck gaiter. Adjustable fit toggle. One size. 100% polyester *head band is not included

    Original Price $ 25.00
    Current Price $ 5.00
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  • Print Poly Knit Neck Gaiter - Dorfman Pacific Hats Scarves Dorfman Hat Co. LW764-PINK Pink OS
    Sale

    Print Poly Knit Neck Gaiter - Dorfman Pacific Hats

    Original Price $ 25.00
    Current Price $ 12.50

    Soft poly knit neck gaiter Fleece lined.  Adjustable fit toggle. One size. 100% polyester

    Original Price $ 25.00
    Current Price $ 12.50
    Sale
  • Microfiber Boonie with Chin Strap - DPC Global Hats Bucket Hat Dorfman Hat Co. MC241-KHm Khaki Medium (57 cm)
    Microfiber Boonie with Chin Strap - DPC Global Hats Bucket Hat Dorfman Hat Co. MC241-OLm Olive Medium (57 cm)

    Microfiber Boonie with Chin Strap - DPC Global Hats

    $ 24.00

    Flier DPC Outdoor hat for fishing. Soft microfiber boonie hat. Stitched and bound brim, 3" wide. Chin strap.  Mesh grommets on sides. UPF 50+ UV pr...

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    $ 24.00
  • Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. STC404-PUTTY3 Putty Large
    Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. STC404-PUTTY2 Putty Medium
    Sale

    Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats

    Original Price $ 54.99
    Current Price $ 44.85

    Unleash your potential with this durable rip stop cotton bucket hat engineered for those who dare to explore. The pigment-dyed square crown feature...

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    Original Price $ 54.99
    Current Price $ 44.85
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  • Rip Stop Cotton Boonie with Floatable Brim - DPC Outdoor Hats Bucket Hat Dorfman Hat Co.
    Rip Stop Cotton Boonie with Floatable Brim - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. MC428-PUTTY2 Putty Medium

    Rip Stop Cotton Boonie with Floatable Brim - DPC Outdoor Hats

    $ 39.00

    Pigment dyed rip stop cotton boonie hat. Dimensional bound brim, 3.75" wide front and back, 3" sides. Floatable brim makes this a great fishing, sa...

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    $ 39.00
  • Women's Straw Beach Hat with Chin Cord - Cappelli Straworld Wide Brim Sun Hat Dorfman Hat Co. CSW418-FC Fuchsia OS (57 cm)
    Women's Straw Beach Hat with Chin Cord - Cappelli Straworld Wide Brim Sun Hat Dorfman Hat Co.

    Women's Straw Beach Hat with Chin Cord - Cappelli Straworld

    $ 32.00

    Own your beach moments with this beautifully crafted straw hat designed for women who live boldly. The impressive 4.5" wide brim shields you with U...

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    $ 32.00
  • Cotton Boonie with Tropical Print Underbrim - DPC Hats Bucket Hat Dorfman Hat Co. BH222NVL Navy Large (23.25")
    Cotton Boonie with Tropical Print Underbrim - DPC Hats Bucket Hat Dorfman Hat Co. BH222KHM Khaki Medium (22.5")

    Cotton Boonie with Tropical Print Underbrim - DPC Hats

    $ 20.00

    Lightweight cotton boonie hat. Bound brim with palm tree print underbrim, 3" wide. Double metal mesh eyelets on both sides. Chin strap with leather...

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    $ 20.00
  • Supplex Dimensional Brim Hat, Slate - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288SLATE1 Slate S/M (56 cm)
    Supplex Dimensional Brim Hat, Slate - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.

    Supplex Dimensional Brim Hat, Slate - DPC Outdoor Headwear

    $ 32.00

    Step into the outdoors with unwavering confidence wearing this Supplex Dimensional Brim Hat. Crafted from premium Supplex® nylon, this hat combines...

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    $ 32.00
  • Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific Safari Hat Dorfman Hat Co.
    Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific Safari Hat Dorfman Hat Co. MC62-FOSSIL2 Fossil M (57 cm)

    Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific

    $ 31.75

    Embrace adventure with this versatile mesh safari hat engineered for exploration. Crafted from breathable Supplex® nylon with strategic mesh paneli...

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    $ 31.75
  • Water Repellent Poplin Bucket Hat, British Tan - DPC Hats Bucket Hat Dorfman Hat Co.
    Water Repellent Poplin Bucket Hat, British Tan - DPC Hats Bucket Hat Dorfman Hat Co. 830D-DTAN1 Tan Small (55 cm)

    Water Repellent Poplin Bucket Hat, British Tan - DPC Hats

    $ 22.50

    This water-repellent bucket hat from Dorfman Pacific Company is your new rainy-day companion. Built with a flat crown and subtly tapered sides for ...

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    $ 22.50
  • Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co.
    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co. MC2-KAKI1 Khaki Small (55 cm)

    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats

    $ 26.99

    Built for hiking, fishing, travel, and outdoor adventures, the Trailer Boonie Hat by DPC Outdoor combines advanced performance features with all-da...

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    $ 26.99

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.