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Pack Flat Hats - Easy Packing Travel Sun Hats

  • The Airflo® Tilley Hat - Medium Brim LTM5 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Medium Brim LTM5 Boonie Bucket Hat Tilley Endurables Hats H00HT1005728101 Rockface 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Medium Brim LTM5 Boonie

    $142.00

    The best-selling classic Tilley hat is a trusted choice for rain or shine, designed to perform wherever your day takes you. This lightweight, unise...

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    $142.00
  • Cable Knit Cloche - J. Callanan Women's Hats Cloche Callanan Hats
    Cable Knit Cloche - J. Callanan Women's Hats Cloche Callanan Hats LV451-RD Red Medium (57 cm) Sale

    Cable Knit Cloche - J. Callanan Women's Hats

    $39.00
    $20.00

    This adorable cable knit cloche from J. Callanan is your new go-to for effortless style! The wool blend construction keeps you warm while the round...

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    $39.00
    $20.00
    Sale
  • Denim Baseball Cap with Corduroy Peak - Stetson® Hats Cap Stetson Hats
    Denim Baseball Cap with Corduroy Peak - Stetson® Hats Cap Stetson Hats STW400 Blue OS Sale

    Denim Baseball Cap with Corduroy Peak - Stetson® Hats

    $71.00
    $39.00

    Elevate your everyday style with this iconic Stetson® denim baseball cap—a timeless piece that combines casual comfort with understated sophisticat...

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    $71.00
    $39.00
    Sale
  • Performance Mesh Wide Brim Cloche Hat - Scala Hats Bucket Hat Scala Hats
    Performance Mesh Wide Brim Cloche Hat - Scala Hats Bucket Hat Scala Hats LC823bk Black

    Performance Mesh Wide Brim Cloche Hat - Scala Hats

    $39.00

    Experience ultimate sun protection and comfort with Scala Hats' Performance Mesh Wide Brim Cloche. This innovative bucket hat features a soft, brea...

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    $39.00
  • Pleated Rose Cloche Beanie Hat by JSA for Women Beanie Jeanne Simmons Accessories
    Pleated Rose Cloche Beanie Hat by JSA for Women Beanie Jeanne Simmons Accessories js7561BK Black

    Pleated Rose Cloche Beanie Hat by JSA for Women

    $32.00

    Discover timeless elegance with this charming Pleated Rose Cloche Beanie Hat by JSA, expertly crafted for the modern woman who appreciates vintage-...

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    $32.00
  • Cotton Summer Hat for Small Heads - Sunny Dayz Facesaver Hat Sun N Sand Hats HK405A-L Ivory M/L Jr. (55 cm)

    Cotton Summer Hat for Small Heads - Sunny Dayz

    $39.00

    Elevate your warm-weather wardrobe with the Sunny Dayz cotton hat, expertly tailored for petite head sizes. This sophisticated summer staple showca...

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    $39.00
  • Deluxe Ribbon Floppy Beach Hat - Panama Jack Hats Wide Brim Sun Hat Panama Jack Hats
    Deluxe Ribbon Floppy Beach Hat - Panama Jack Hats Wide Brim Sun Hat Panama Jack Hats PJL526-TUR Turquoise OS

    Deluxe Ribbon Floppy Beach Hat - Panama Jack Hats

    $39.00

    This sophisticated beach hat features a generously proportioned 4-inch wired brim and rounded crown adorned with a ribbon accent. Engineered with U...

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    $39.00
  • Knit Ear Warmer Headband with Visor - JSA Hats Headband Jeanne Simmons Accessories JS8792-IVO Ivory
    Knit Ear Warmer Headband with Visor - JSA Hats Headband Jeanne Simmons Accessories JS8792-BLU Blue
    Sale

    Knit Ear Warmer Headband with Visor - JSA Hats

    $15.00
    $5.00

    Wrap your ears in luxurious warmth with this premium knit headband featuring a cozy fleece lining. The gently curved visor bill provides sun protec...

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    $15.00
    $5.00
    Sale
  • Kids' Petite Nantucket by Wallaroo Hat Company Bucket Hat Wallaroo Hats
    Kids' Petite Nantucket by Wallaroo Hat Company Bucket Hat Wallaroo Hats
    Sale

    Kids' Petite Nantucket by Wallaroo Hat Company

    $38.00
    $22.00

    The Petite Nantucket Girls Bucket Hat from Wallaroo is tailored for smaller head sizes and features colorful, soft ribbon comfort. With an adjustab...

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    $38.00
    $22.00
    Sale
  • Crushable Lifeguard Hat with Chin Strap - Boardwalk Style Lifeguard Hat Boardwalk Style Hats
    Crushable Lifeguard Hat with Chin Strap - Boardwalk Style Lifeguard Hat Boardwalk Style Hats DA1302-OLIVE Olive Large (59cm)

    Crushable Lifeguard Hat with Chin Strap - Boardwalk Style

    $51.00

    Shield yourself from intense sun rays with this versatile lifeguard-inspired hat, engineered for those who refuse to compromise on style or protect...

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    $51.00
  • Nylon Color Block Bucket Hat with Chin Cord - Scala Kid's Bucket Hat Scala Hats
    Nylon Color Block Bucket Hat with Chin Cord - Scala Kid's Bucket Hat Scala Hats C461-ORA Orange Small (54 cm)

    Nylon Color Block Bucket Hat with Chin Cord - Scala Kid's

    $29.00

    Perfect for active kids, this vibrant color-block bucket hat combines style with practical sun protection. The breathable mesh crown keeps heads co...

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    $29.00
  • Fishing Hat with Pocket - Stetson® Hats Bucket Hat Stetson Hats STC414-KAKI2 Khaki Medium (22.5")

    Fishing Hat with Pocket - Stetson® Hats

    $46.00

    Discover the perfect companion for your next adventure with this timeless Stetson® fishing hat, built from sustainable recycled PET fabric. Featuri...

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    $46.00
  • Unisex Fleece Lined Ribbed Knit Beanie - Angela & William Beanie Epoch Hats BN1921A Navy
    Unisex Fleece Lined Ribbed Knit Beanie - Angela & William Beanie Epoch Hats BN1921A Olive

    Unisex Fleece Lined Ribbed Knit Beanie - Angela & William

    $14.00

    Stay cozy with this classic ribbed knit beanie that's got serious warmth credentials. The plush fleece lining keeps your head toasty, while the cuf...

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    $14.00
  • Intricate Rose Textured Velvety Fashion Cap - DNMC Cap Boardwalk Style Hats
    Intricate Rose Textured Velvety Fashion Cap - DNMC Cap Boardwalk Style Hats da7038 Taupe M/L (58 cm)

    Intricate Rose Textured Velvety Fashion Cap - DNMC

    $22.00

    Elevate your accessory game with this sophisticated velvet cap featuring an exquisite rose texture that catches the light beautifully. The classic ...

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    $22.00
  • Packable Linen Hat with Floral Detail - Jeanne Simmons Hats Facesaver Hat Jeanne Simmons Accessories
    Packable Linen Hat with Floral Detail - Jeanne Simmons Hats Facesaver Hat Jeanne Simmons Accessories WSLC628GY Grey

    Packable Linen Hat with Floral Detail - Jeanne Simmons Hats

    $42.00

    Discover effortless summer style with this charming packable hat. Featuring a generous 3.5" brim and delicate floral underside, it combines practic...

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    $42.00
  • Salt Water Cotton Canvas Beach Hat with Frayed Brim - Makai Hats Floppy Hat Makai Hat
    Salt Water Cotton Canvas Beach Hat with Frayed Brim - Makai Hats Floppy Hat Makai Hat MA159-TAN Tan
    Sale

    Salt Water Cotton Canvas Beach Hat with Frayed Brim - Makai Hats

    $101.00
    $79.00

    Enjoy effortless coastal style with the Salt Water Cotton Canvas Beach Hat by Makai, designed for comfort, coverage, and everyday versatility. Made...

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    $101.00
    $79.00
    Sale
  • Soft Boiled Wool Wide Brim Hat with Multi Color Tie - Adora® Wool Hats Wide Brim Hat Adora Hats AD1319B Tan M/L (58 cm)
    Soft Boiled Wool Wide Brim Hat with Multi Color Tie - Adora® Wool Hats Wide Brim Hat Adora Hats AD1319A Black M/L (58 cm)
    Sale

    Soft Boiled Wool Wide Brim Hat with Multi Color Tie - Adora® Wool Hats

    $49.00
    $25.00

    This refined wool blend hat merges timeless style with contemporary comfort. Featuring a gracefully proportioned dome crown and a commanding 4-inch...

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    $49.00
    $25.00
    Sale
  • Shapeable brim Patterned Soft Wool Bucket Hat - Adora Wool Hat® Cloche Adora Hats AD1074A Grey
    Shapeable brim Patterned Soft Wool Bucket Hat - Adora Wool Hat® Cloche Adora Hats AD1074B Camel
    Sale

    Shapeable brim Patterned Soft Wool Bucket Hat - Adora Wool Hat®

    $46.00
    $23.00

    Crafted from luxurious 100% wool, this patterned bucket hat combines refined elegance with practical versatility. The soft knit construction featur...

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    $46.00
    $23.00
    Sale
  • Women's Knit Chenille Cloche Hat - Scala Hats Cloche Scala Hats LW722 Grey M/L (58 cm)
    Women's Knit Chenille Cloche Hat - Scala Hats Cloche Scala Hats LW722 Black M/L (58 cm)
    Sale

    Women's Knit Chenille Cloche Hat - Scala Hats

    $42.00
    $21.00

    Discover timeless sophistication with this exquisite cloche, rendered in sumptuous knit chenille. Its distinctive bell shape and 2.25" brim showcas...

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    $42.00
    $21.00
    Sale
  • Classic Cotton Flat Cap for Men - Epoch Hats Flat Cap Epoch Hats
    Classic Cotton Flat Cap for Men - Epoch Hats Flat Cap Epoch Hats IV4128-SM Khaki Small/Medium

    Classic Cotton Flat Cap for Men - Epoch Hats

    $29.00

    Step up your style game with this timeless cotton flat cap from Epoch Hats. Featuring a classic structured crown and a snappy 1.5" bill, it's the p...

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    $29.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$88.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

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Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

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Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$49.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

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Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$51.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS
Sale

SPIN-IT King Baseball Cap - Tails Active Wear

$42.00
$22.00

Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

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SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-HSW9 Coral OS
SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-5347 Navy OS
Sale

SPIN-IT Queene Women's Baseball Cap

$42.00
$22.00

Designed for active lifestyles, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and other outdoor activitie...

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

View full details
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$88.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

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Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

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Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$49.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

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Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$51.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats
Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats DA1367-BLK Brown Tweed OS

Adjustable Size Hat for Ponytails - Boardwalk Style

$54.00

Enjoy sun-smart style and a perfect fit with this adjustable ponytail sun hat, thoughtfully designed for larger head sizes. The elastic strap closu...

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Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats
Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats HH3647 Tan ML (58 cm)

Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats

$75.00

Elevate your warm-weather style with the Striped Crocheted Toyo Summer Hat from Sun ’N’ Sand. Expertly crafted from finely crocheted premium toyo s...

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Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $76.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

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Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

Petite Size Sun Hat with Chin Cord - Boardwalk Style

$36.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

$58.00

Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$28.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

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Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$22.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

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Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

$72.00

Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Sydney - Wallaroo Hats

$74.00

The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...

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Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

Petite Scrunchie Hat by Wallaroo Hat Company

$76.00

The Petite Scrunchie is a compact, flexible sun hat designed for smaller head sizes. Its signature scrunchable construction packs effortlessly into...

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Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

$88.00

The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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Frequently Asked Questions about Pack Flat Hats - Easy Packing Travel Sun Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.