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Pack Flat Hats - Easy Packing Travel Sun Hats

  • Water Repellent Poplin Bucket Hat, British Tan - DPC Hats Bucket Hat Dorfman Hat Co.
    Water Repellent Poplin Bucket Hat, British Tan - DPC Hats Bucket Hat Dorfman Hat Co. 830D-DTAN1 Tan Small (55 cm)

    Water Repellent Poplin Bucket Hat, British Tan - DPC Hats

    $33.00

    This water-repellent bucket hat from Dorfman Pacific Company is your new rainy-day companion. Built with a flat crown and subtly tapered sides for ...

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    $33.00
  • DPC Global Safari Hat with Mesh Top Safari Hat Dorfman Hat Co.
    DPC Global Safari Hat with Mesh Top Safari Hat Dorfman Hat Co. MSCN880KHS S Light Grey

    DPC Global Safari Hat with Mesh Top

    $36.00

    Enjoy exceptional comfort and timeless outdoor style with this breezy mesh crown safari hat, designed for hiking, fishing, gardening, travel, and e...

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    $36.00
  • Reversible Polka Dot Rain Hat - Scala Collection Hats Cloche Scala Hats
    Reversible Polka Dot Rain Hat - Scala Collection Hats Cloche Scala Hats lw236bk Black Medium (57 cm)

    Reversible Polka Dot Rain Hat - Scala Collection Hats

    $33.00

    Embrace versatility with this charming bucket hat that doubles your style options. Featuring a classic silhouette with a reversible design, switch ...

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    $33.00
  • The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats H99HT1006493101 KhakiOlive 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie

    $142.00

    The best-selling classic Tilley hat is a proven favorite for dependable protection in rain or sunshine. Designed in a lightweight, unisex boonie st...

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    $142.00
  • Ribbon Backless Facesaver Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats HH1286A White M/L (58 cm)

    Ribbon Backless Facesaver Hat - Sun 'N' Sand Hats

    $45.00

    Discover the perfect blend of style and sun safety with this innovative backless facesaver hat from Sun 'N' Sand. Crafted from premium grosgrain ri...

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    $45.00
  • DPC Global Soaker Baseball Cap - Dorfman Hats Cap Dorfman Hat Co.
    DPC Global Soaker Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. BC360-TAN Tan OS

    DPC Global Soaker Baseball Cap - Dorfman Hats

    $35.00

    Beat the heat with the DPC Soaker Baseball Cap, the newest addition to DPC’s best-selling cooling hat collection. Designed for hot-weather comfort,...

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    $35.00
  • Crushable Denim Ribbon Bucket Hat - Bohemian Fashion Cloche Bohemian Fashion LH6136bg Beige
    Crushable Denim Ribbon Bucket Hat - Bohemian Fashion Cloche Bohemian Fashion LH6136bk Black

    Crushable Denim Ribbon Bucket Hat - Bohemian Fashion

    $22.00

    Perfect for the wanderer who refuses to compromise on style, this crushable denim ribbon bucket hat transforms your travel experience. Roll it, fla...

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    $22.00
  • Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-OLIV Olive OS
    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-BRW Brown OS

    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat

    $28.00

    Embrace effortless, lived-in style with this aged garment-washed cotton cadet cap, designed for a relaxed, vintage-inspired look. Crafted from soft...

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    $28.00
  • Straw Mesh Baseball Cap - Boardwalk Style Cap Boardwalk Style Hats
    Straw Mesh Baseball Cap - Boardwalk Style Cap Boardwalk Style Hats

    Straw Mesh Baseball Cap - Boardwalk Style

    $25.00

    Stay cool and stylish with this mesh straw baseball cap, designed for women. Perfect for summer outings, travel, and outdoor activities, this cap o...

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    $25.00
  • Linen Ivy Cap with Mesh Lining - Stetson Driving Caps Flat Cap Stetson Hats STC145-KAKI4 Khaki X-Large (61 cm)
    Linen Ivy Cap with Mesh Lining - Stetson Driving Caps Flat Cap Stetson Hats STC145-KAKI2 Khaki Medium (57 cm)

    Linen Ivy Cap with Mesh Lining - Stetson Driving Caps

    $56.00

    Elevate your everyday style with this timeless khaki linen ivy cap, perfect for both the golf course and urban exploration. Featuring Stetson's ico...

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    $56.00
  • Pigment Dyed Cotton Fishing Hat - Kenny K. Hats Bucket Hat Great hats by Karen Keith CH150-As Black S/M (57 cm)

    Pigment Dyed Cotton Fishing Hat - Kenny K. Hats

    $24.00

    Embrace timeless style with this classic cotton fishing hat, crafted from pigment-dyed fabric that develops character with every wear. The structur...

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    $24.00
  • Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co.
    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co. MC359-CL2 Charcoal M (56 - 57 cm)

    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats

    $58.00

    Unstructured Supplex® nylon cap with foldaway sun shield. Sun shield/ neck cape folds into zipper pocket. Long bill, 3.75" peak with piping and mes...

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    $58.00
  • Little Bucket Hat with Split Brim - Jeanne Simmons Hats Cloche Jeanne Simmons Accessories
    Little Bucket Hat with Split Brim - Jeanne Simmons Hats Cloche Jeanne Simmons Accessories JS9160 Brown

    Little Bucket Hat with Split Brim - Jeanne Simmons Hats

    $29.00

    This standout women’s packable sun hat was designed for effortless summer style. The 2.5" shapeable brim lets you customize your look—tilt it, curv...

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    $29.00
  • Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI
    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI J7273-GREY Grey M/L

    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats

    $52.00

    Shield yourself from the sun with confidence in this versatile wide-brim hat designed for active lifestyles. Engineered with UPF50+ UV-blocking fab...

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    $52.00
  • Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-LGYS Light Grey S/M
    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-DGYS Dark Grey S/M

    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats

    $42.00

    Hit the trail with confidence in this ripstop nylon boonie hat designed for adventurers who refuse to compromise on comfort. The quick-dry fabric b...

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    $42.00
  • Chicopee Rough Cotton Split Brim Cloche Hat - Callanan Hats Cloche Callanan Hats
    Chicopee Rough Cotton Split Brim Cloche Hat - Callanan Hats Cloche Callanan Hats cr316bk Black OS

    Chicopee Rough Cotton Split Brim Cloche Hat - Callanan Hats

    $56.00

    Meet your new summer essential—a delightful cloche hat woven from rough cotton and linen that's ready for adventure. The shapeable split brim stret...

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    $56.00
  • Kid's Aviator Trooper Hat with Shepra Lining - Angela & William Trapper Hat Epoch Hats kd2756bk Black
    Kid's Aviator Trooper Hat with Shepra Lining - Angela & William Trapper Hat Epoch Hats kd2756nv Navy
    Sale

    Kid's Aviator Trooper Hat with Shepra Lining - Angela & William

    Original Price $18.00
    Current Price $8.00

    Young adventurers will love this charming aviator trooper hat featuring a plush sherpa-lined interior that keeps heads toasty warm. The fold-down v...

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    Original Price $18.00
    Current Price $8.00
    Sale
  • Quilted Stitch Bucket Hat with Toggle - Angela & William Bucket Hat Epoch Hats cl2396bg Beige

    Quilted Stitch Bucket Hat with Toggle - Angela & William

    $22.00

    Step into winter with quiet confidence in this quilted bucket hat, crafted for women who value both substance and style. The sumptuous quilted lini...

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    $22.00
  • Shimmery Satin Fashion Baseball Cap - DNMC Cap Boardwalk Style Hats da7035 Silver M/L (58 cm)
    Shimmery Satin Fashion Baseball Cap - DNMC Cap Boardwalk Style Hats da7035 Navy M/L (58 cm)

    Shimmery Satin Fashion Baseball Cap - DNMC

    $15.00

    Elevate your everyday style with this luxurious satin baseball cap, designed for the modern woman who appreciates sophistication. Featuring a mesme...

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    $15.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

Frequently Asked Questions about Pack Flat Hats - Easy Packing Travel Sun Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.