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Pack Flat Hats - Easy Packing Travel Sun Hats

  • Checkered Trimmed Texting Gloves with Bow Accent Gloves Jeanne Simmons Accessories js7660GY Grey

    Checkered Trimmed Texting Gloves with Bow Accent

    $26.00

      Stay connected and stylish with these charming Checkered Trimmed Texting Gloves featuring a delicate bow accent. Crafted from soft jersey knit fa...

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    $26.00
  • Boy's Winter Beanie Beanie Jeanne Simmons Accessories
    Boy's Winter Beanie Beanie Jeanne Simmons Accessories Kjs1240BL Blue

    Boy's Winter Beanie

    $23.00

    Keep your little one warm and stylish with this charming winter beanie designed specifically for toddlers. Featuring a playful multicolor knit patt...

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    $23.00
  • Knit Trapper with Pocket Trapper Hat Jeanne Simmons Accessories
    Knit Trapper with Pocket Trapper Hat Jeanne Simmons Accessories CWAC007RD Red

    Knit Trapper with Pocket

    $22.00

    Keep your little one cozy and stylish with this charming knit trapper hat. Featuring a playful pom pom on top, convenient side pockets for tiny han...

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    $22.00
  • Boiled Wool Fuchsia Beanie with Bow by JSA for Women Beanie Jeanne Simmons Accessories
    Boiled Wool Fuchsia Beanie with Bow by JSA for Women Beanie Jeanne Simmons Accessories WWBW243FC Fuchsia

    Boiled Wool Fuchsia Beanie with Bow by JSA for Women

    $33.00

    Elevate your winter wardrobe with this charming boiled wool beanie that combines timeless elegance with modern comfort. Featuring a sophisticated f...

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    $33.00
  • SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
    SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS
    Sale

    SPIN-IT King Baseball Cap - Tails Active Wear

    $42.00
    $22.00

    Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

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    $42.00
    $22.00
    Sale
  • SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-HSW9 Coral OS
    SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-5347 Navy OS
    Sale

    SPIN-IT Queene Women's Baseball Cap

    $42.00
    $22.00

    Designed for active lifestyles, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and other outdoor activitie...

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    $42.00
    $22.00
    Sale
  • Colorful Quick-Dry Nylon Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld BH227-GREEN Green
    Colorful Quick-Dry Nylon Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld BH227-BLUE Blue

    Colorful Quick-Dry Nylon Bucket Hat - Cappelli Straworld

    $26.00

    Stay cool and effortlessly stylish with this women’s quick-dry nylon bucket hat, designed for comfort, versatility, and on-the-go wear. Featuring a...

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    $26.00
  • No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-KAKI2 Khaki M (22 5/8")
    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-OLIV2 Olive M (22 5/8")
    Sale

    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co

    $87.00
    $65.00

    Stay protected and comfortable in any environment with this high-performance boonie hat designed for serious outdoor use. Featuring a ventilated cr...

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    $87.00
    $65.00
    Sale
  • Petite Washed Denim Bucket Hat with Frayed Stripes for Small Heads Cloche MegaCI 4505B Denim Small (56 cm)
    Sale

    Petite Washed Denim Bucket Hat with Frayed Stripes for Small Heads

    $25.00
    $15.00

    Add a touch of casual personality to your everyday look with this charming denim bucket hat designed specifically for petite head sizes. Crafted fo...

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    $25.00
    $15.00
    Sale
  • Wide Brim Nylon Flat Cap - Juniper UV Protection Wear Cap MegaCI J7213B-WHT White

    Wide Brim Nylon Flat Cap - Juniper UV Protection Wear

    $42.00

    Designed for outdoor enthusiasts, this performance nylon cap delivers superior sun protection, ventilation, and lightweight comfort for active days...

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    $42.00
  • Floral Print Trucker's Cap for Small Heads - Sunny Dayz Hat Cap Sun N Sand Hats
    Floral Print Trucker's Cap for Small Heads - Sunny Dayz Hat Cap Sun N Sand Hats HK559 Yellow Small (54 cm)

    Floral Print Trucker's Cap for Small Heads - Sunny Dayz Hat

    $36.00

    Designed for those who refuse to compromise on style, this petite-sized trucker cap celebrates individuality with its vibrant floral print. The adj...

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    $36.00
  • USA Trooper Hat with Berber Lining - DPC Hats Trapper Hat Dorfman Hat Co.
    USA Trooper Hat with Berber Lining - DPC Hats Trapper Hat Dorfman Hat Co. MW368 US Flag Large (59 cm)

    USA Trooper Hat with Berber Lining - DPC Hats

    $44.00

    Embrace patriotic style with this timeless trooper hat, featuring a bold USA flag design on premium cotton canvas. The distinctive star-patterned c...

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    $44.00
  • Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co.
    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MW340-KAKI3 Khaki Large

    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co

    $87.00

    Embrace the elements with confidence in this Cold Weather Boonie Hat, engineered for adventurers who refuse to let harsh conditions slow them down....

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    $87.00
  • Hoover Wool Blend New York Cap - Dorfman Hat Flat Cap Dorfman Hat Co. MW320-NAVY2 Navy Medium
    Hoover Wool Blend New York Cap - Dorfman Hat Flat Cap Dorfman Hat Co. MW320-GREY2 Grey Medium

    Hoover Wool Blend New York Cap - Dorfman Hat

    $44.00

    Elevate your wardrobe with this sophisticated newsboy cap that seamlessly blends heritage charm with everyday comfort. The rich herringbone wool-po...

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    $44.00
  • Ladies Rain Hat with Cargo Pocket - Scala Collection Kettle Brim Hat Scala Hats SCA11248-KAKI Khaki OS
    Ladies Rain Hat with Cargo Pocket - Scala Collection Kettle Brim Hat Scala Hats SCA11248-CHAR Charcoal OS

    Ladies Rain Hat with Cargo Pocket - Scala Collection

    $58.00

    This wide-brim bucket rain hat offers stylish protection from the elements. Featuring a convenient snap-secured side cargo pocket and lined with a ...

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    $58.00
  • Larry Mahan Heather Grey USA Horse Trucker's Cap Cap Dorfman Hat Co. MCBLMUSHRSE Grey

    Larry Mahan Heather Grey USA Horse Trucker's Cap

    $29.00

    Embrace your bold American spirit with this iconic Larry Mahan trucker's cap. The heather grey front panel pairs beautifully with breathable nylon ...

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    $29.00
  • Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats Cap Great hats by Karen Keith
    Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats Cap Great hats by Karen Keith NH37-A Grey

    Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats

    $39.00

    Embrace sun protection without compromise. This versatile UV cap features an extensive 180-degree brim with a 5.75" peak that tapers elegantly, pai...

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    $39.00
  • Cashmere Feel Wool Blend Ivy Cap - Stetson Hats Flat Cap Stetson Hats STW413-BLK3 Black Large

    Cashmere Feel Wool Blend Ivy Cap - Stetson Hats

    $52.00

    Experience timeless elegance with this refined wool blend ivy cap, crafted for the discerning wearer. The luxuriously soft construction pairs seaml...

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    $52.00
  • Soft Boiled Wool Floppy Hat with Beaded Tie - Scala Hats Wide Brim Hat Scala Hats
    Soft Boiled Wool Floppy Hat with Beaded Tie - Scala Hats Wide Brim Hat Scala Hats LW739-GREY Grey OS

    Soft Boiled Wool Floppy Hat with Beaded Tie - Scala Hats

    $58.00

    Discover effortless elegance with this packable wool blend floppy hat, featuring a graceful dome crown and a generous 4-inch wire-edged brim. The u...

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    $58.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

All About Hats Blog: How to pack a hat for travel without ruining it.

Packing Methods for Different Hat Styles

You might find these collections helpful

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Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$88.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

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Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

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Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$49.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

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Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$51.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS
Sale

SPIN-IT King Baseball Cap - Tails Active Wear

$42.00
$22.00

Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

View full details
SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-HSW9 Coral OS
SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-5347 Navy OS
Sale

SPIN-IT Queene Women's Baseball Cap

$42.00
$22.00

Designed for active lifestyles, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and other outdoor activitie...

View full details
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

Sedona XL Fedora for Large Head by Wallaroo Hat Company

$88.00

The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

View full details
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

Charlie XL Fedora for Large Heads by Wallaroo Hat Company

$88.00

The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

View full details
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

$55.00

Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

View full details
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

$49.00

Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

View full details
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

$51.00

Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats
Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats DA1367-BLK Brown Tweed OS

Adjustable Size Hat for Ponytails - Boardwalk Style

$54.00

Enjoy sun-smart style and a perfect fit with this adjustable ponytail sun hat, thoughtfully designed for larger head sizes. The elastic strap closu...

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Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats
Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats HH3647 Tan ML (58 cm)

Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats

$75.00

Elevate your warm-weather style with the Striped Crocheted Toyo Summer Hat from Sun ’N’ Sand. Expertly crafted from finely crocheted premium toyo s...

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Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Victoria by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Victoria by Wallaroo Hats

from $76.00

Discover the Victoria by Wallaroo—the go-to hat for women who refuse to compromise on style or comfort. Featuring a chic turned-up Breton brim and ...

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Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

Petite Size Sun Hat with Chin Cord - Boardwalk Style

$36.00

Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co.
DPC Global Soaker Hat up to XXL Safari Hat Dorfman Hat Co. 948OS-NAT2 Natural S/M

DPC Global Soaker Hat up to XXL

$58.00

Stay cool and confident under the sun with the DPC Global Soaker Hat, engineered for ultimate heat relief. Simply wet the microfiber brim and crown...

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Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89G Brown Tweed
Braided Toyo Clip On Sun Visor - Karen Keith Visor Cap Great hats by Karen Keith TV89B Toast

Braided Toyo Clip On Sun Visor - Karen Keith

$28.00

Shield yourself in style with this braided toyo clip-on visor that transforms your everyday look while offering essential sun protection. The expan...

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Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twWH White
Tropical Trends Cotton Clip On Sun Visor - 4" peak Visor Cap Dorfman Hat Co. 257twRD Red

Tropical Trends Cotton Clip On Sun Visor - 4" peak

$22.00

Embrace sun-soaked days with confidence in this versatile cotton clip-on visor. Designed for women who refuse to compromise on style or protection,...

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Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

$72.00

Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats
Sydney - Wallaroo Hats Kettle Brim Hat Wallaroo Hats

Sydney - Wallaroo Hats

$74.00

The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...

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Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats
Petite Scrunchie Hat by Wallaroo Hat Company Wide Brim Sun Hat Wallaroo Hats

Petite Scrunchie Hat by Wallaroo Hat Company

$76.00

The Petite Scrunchie is a compact, flexible sun hat designed for smaller head sizes. Its signature scrunchable construction packs effortlessly into...

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Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats
Petite Kristy Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

Petite Kristy Fedora by Wallaroo Hat Company

$88.00

The Petite Kristy Fedora delivers the same polished sophistication as the original Kristy—perfectly scaled for smaller head sizes. Its two-tone sty...

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Frequently Asked Questions about Pack Flat Hats - Easy Packing Travel Sun Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.