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Pack Flat Hats

  • Fleece Lined Quilted Rain Hat - Scala Collezione Hats Bucket Hat Scala Hats
    Fleece Lined Quilted Rain Hat - Scala Collezione Hats Bucket Hat Scala Hats LW655TL Teal

    Fleece Lined Quilted Rain Hat - Scala Collezione Hats

    $ 32.99

    Stay dry and cozy with this charming quilted rain hat from Scala Collezione. Featuring a water-repellent exterior paired with a plush fleece lining...

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    $ 32.99
  • Small Heads Large Bill Cap with Neck Cover - Milani Hats Cap Milani Hats
    Small Heads Large Bill Cap with Neck Cover - Milani Hats Cap Milani Hats KF006-KH Khaki XS / S (50-54 cm)

    Small Heads Large Bill Cap with Neck Cover - Milani Hats

    $ 11.99

    Designed for smaller head sizes, this innovative sun protection cap delivers comprehensive coverage with its expansive 180-degree bill and integrat...

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    $ 11.99
  • Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats Bucket Hat MegaCI
    Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats Bucket Hat MegaCI J7263OL Olive XX-Large (24")

    Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats

    $ 29.00

    Embrace the wild with confidence in this versatile jungle bucket hat, engineered for adventurers who refuse to compromise. Featuring a sturdy 3" bo...

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    $ 29.00
  • Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-YELL2 Yellow Medium
    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-ORAN3 Orange Large

    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats

    $ 24.00

    Built for durability and outdoor performance, the DPC Outdoor cotton bucket hat delivers reliable sun protection with a rugged, military-inspired e...

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    $ 24.00
  • Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats
    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats STC384-KAKI2 Khaki Medium (22 1/4")
    Sale

    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats

    Original Price $ 47.00
    Current Price $ 40.00

    Embrace adventure with this iconic Aussie packable breezer safari hat, engineered for explorers who refuse to compromise on style or comfort. The b...

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    Original Price $ 47.00
    Current Price $ 40.00
    Sale
  • Linen Trail Hat with Chin Cord - Scala  Women's Hats Wide Brim Hat Scala Hats LC834-BLK Black Small (55 cm)
    Linen Trail Hat with Chin Cord - Scala  Women's Hats Wide Brim Hat Scala Hats

    Linen Trail Hat with Chin Cord - Scala Women's Hats

    $ 39.99

    Crafted from a textured linen weave, this women's trail hat delivers exceptional sun protection with UPF 50+ rating, ideal for outdoor adventures. ...

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    $ 39.99
  • Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-PINK Pink M/L (57-59 cm)
    Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-LAV Lavender M/L (57-59 cm)

    Women's Hiking Hat with Ponytail Hole - Scala Collection

    $ 32.99

    Hit the trail with confidence in this versatile hiking hat designed for active women. The structured oval crown features breathable mesh constructi...

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    $ 32.99
  • Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat Cap MegaCI
    Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat Cap MegaCI J7236 Khaki

    Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat

    $ 26.00

    Engineered for the adventurer who refuses to compromise, this Taslon cap transforms your outdoor experience with innovative design and protective p...

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    $ 26.00
  • Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-BGs Beige Small (55 cm)
    Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-OLs Olive Small (55 cm)

    Garment Washed Cotton Boonie Hat with Chin Strap - MCI

    $ 19.50

    Embrace adventure with this garment-washed cotton boonie hat, your trusted companion for every outdoor expedition. The pigment-dyed twill construct...

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    $ 19.50
  • Supplex Dimensional Brim Hat, White 2XL - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, White 2XL - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288-WHT5 White XL/2X (61 cm)

    Supplex Dimensional Brim Hat, White 2XL - DPC Outdoor Headwear

    $ 32.00

    Experience the perfect blend of performance and comfort with this DPC Outdoor boonie hat, engineered for adventurers who demand more. Crafted from ...

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    $ 32.00
  • Up Brim Ladies Rain Hat - Scala Collezione Hat Kettle Brim Hat Scala Hats LW750-KH Khaki OS
    Up Brim Ladies Rain Hat - Scala Collezione Hat Kettle Brim Hat Scala Hats

    Up Brim Ladies Rain Hat - Scala Collezione Hat

    $ 29.00

    Weather the rain with personality in this beloved Scala Collezione up-brim hat. The classic breton silhouette gets a modern twist with water-repell...

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    $ 29.00
  • No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ390PACK2 Willow M (22 5/8")

    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats

    $ 50.00

    Take on any environment with the No Fly Zone™ Defender Cooling Hiking Hat by Scala—engineered for superior sun protection, insect defense, and cool...

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    $ 50.00
  • Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16REDX Red XL (59 cm)
    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16BLUEX Light Blue XL (59 cm)

    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia

    $ 37.00

    Beat the heat in style with this unisex Outback soaker hat, engineered for those with larger head sizes. The perforated sidewalls keep air flowing ...

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    $ 37.00
  • Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288-GREY1 Grey S/M

    Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear

    $ 32.00

    Embrace adventure with confidence in this DPC Outdoor boonie-style hat, engineered for serious explorers. The dimensional brim spans 4" front and b...

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    $ 32.00
  • Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats
    Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats

    Jr. Explorer by Wallaroo Hats

    $ 33.00

    The JR. Explorer Hat is built for active kids and petite adults who love exploring outside. Made from lightweight, breathable microfiber, it offers...

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    $ 33.00
  • Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld
    Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld CSW411CR Coral Medium (57 cm)

    Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld

    $ 27.00

    Make a splash this summer with our vibrant tie dye bucket hat! Crafted from soft cotton canvas with a playful multicolor design, this wide-brimmed ...

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    $ 27.00
  • Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co.
    Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co. jcpbh196s Army Small/Medium

    Unisex Boonie with Contrast Under Brim - St. Johns Bay

    $ 17.00

    Embrace adventure with this ultralight Taslon boonie hat, engineered for explorers. The contrast under-brim and trim add distinctive style, while m...

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    $ 17.00
  • DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co.
    DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co. mc362l Olive Large (59 cm)

    DPC Global Microfiber Boonie Hat with Mesh Vent

    $ 21.00

    Engineered for adventurers who refuse to compromise, this microfiber boonie hat combines technical performance with versatile style. The ventilated...

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    $ 21.00
  • Side Snap Garment Washed Twill Boonie Hat - DPC Kids Bucket Hat Dorfman Hat Co. C868-KHOL Khaki / Olive XS (53 cm)
    Side Snap Garment Washed Twill Boonie Hat - DPC Kids Bucket Hat Dorfman Hat Co. C868-KHBK Khaki / Black XS (53 cm)

    Side Snap Garment Washed Twill Boonie Hat - DPC Kids

    $ 26.00

    Designed for young adventurers, this garment-washed cotton twill boonie hat combines timeless style with practical protection. The classic stitched...

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    $ 26.00
  • Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats
    Explorer by Wallaroo Hat Company Bucket Hat Wallaroo Hats

    Explorer by Wallaroo Hat Company

    $ 57.00

    The Explorer is a performance-driven boonie hat crafted for long days outdoors. Lightweight microfiber keeps it breathable and quick-drying, while ...

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    $ 57.00
  • Packable Rain Hat with Zipper Pocket - Angela & William Bucket Hat Epoch Hats
    Packable Rain Hat with Zipper Pocket - Angela & William Bucket Hat Epoch Hats cl3056mt Mint

    Packable Rain Hat with Zipper Pocket - Angela & William

    $ 15.00

    Stay dry in style with this clever bucket hat that's ready for anything! Designed for women who refuse to let a little rain slow them down, this li...

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    $ 15.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.