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Pack Flat Hats

  • Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC Bucket Hat Dorfman Hat Co. C835 Sand Jr. S/M (53-54 cm)
    Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC Bucket Hat Dorfman Hat Co. C835 Stone Jr. S/M (53-54 cm)

    Small Heads Pigment Dyed Garment Washed Twill Bucket Hat - DPC

    $ 13.50

    Discover effortless style with this thoughtfully designed bucket hat crafted for smaller head sizes. Made from premium pigment-dyed, garment-washed...

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    $ 13.50
  • No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats
    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats NFZ391-PACK2 Willow M (22 5/8")

    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats

    $ 53.00

    Take on the elements with confidence in the No Fly Zone™ Cooling Safari Hat, expertly engineered for outdoor enthusiasts who demand performance and...

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    $ 53.00
  • Cotton Facesaver Cap with Bow - Cappelli Hats Cap Cappelli Straworld L70-PINK Pink Medium (57 cm)
    Cotton Facesaver Cap with Bow - Cappelli Hats Cap Cappelli Straworld

    Cotton Facesaver Cap with Bow - Cappelli Hats

    $ 26.50

    Shield your face in style with this charming cotton facesaver cap featuring a delightful bow accent. The generous 4" peak and wraparound brim keep ...

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    $ 26.50
  • Aqua Hat by Wallaroo Hats Wide Brim Hat Wallaroo Hats
    Aqua Hat by Wallaroo Hats Wide Brim Hat Wallaroo Hats

    Aqua Hat by Wallaroo Hats

    $ 49.00

    The Aqua Hat is built for active days around water, combining quick-dry performance with flexible sun coverage. Made from soft, lightweight Lycra®,...

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    $ 49.00
  • Microfiber Boonie with Neck Cape - K. Keith Bucket Hat Great hats by Karen Keith
    Microfiber Boonie with Neck Cape - K. Keith Bucket Hat Great hats by Karen Keith MSnh36OLM Olive S/M (55-58cm)

    Microfiber Boonie with Neck Cape - K. Keith

    $ 24.00

    Embrace the outdoors with confidence in this versatile boonie hat designed for adventurers. The breathable mesh panels keep you cool during intense...

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    $ 24.00
  • Cotton Breton Hat with Shapeable Brim - Milani Hat Kettle Brim Hat Milani Hats bh010PK Pink M/L (57 - 58 cm)
    Cotton Breton Hat with Shapeable Brim - Milani Hat Kettle Brim Hat Milani Hats bh010DN Denim M/L (57 - 58 cm)
    Sale

    Cotton Breton Hat with Shapeable Brim - Milani Hat

    Original Price $ 20.00
    Current Price $ 15.00

    Meet your new go-to summer companion! This charming breton hat features a soft, shapeable cotton construction that bends to your style—literally. T...

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    Original Price $ 20.00
    Current Price $ 15.00
    Sale
  • Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7249SBL Smokey Blue

    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.00

    Experience ultimate sun protection without compromise. This microfiber cap features a seven-panel crown with strategic mesh ventilation to keep you...

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    $ 29.00
  • Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats
    Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats

    Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats

    $ 30.00

    Elevate your summer style with this timeless cotton hat from Sun 'N' Sand Hats—a bestseller for good reason. Crafted from breathable cotton with a ...

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    $ 30.00
  • Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288whs White S/M (57 cm)

    Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear

    $ 33.00

    Experience the perfect blend of performance and comfort with this Supplex Dimensional Brim Hat. Crafted from innovative Supplex® fabric, it deliver...

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    $ 33.00
  • Shapeable Brim Packable Ribbon Bucket Hat - Scala Hats Wide Brim Hat Scala Hats
    Shapeable Brim Packable Ribbon Bucket Hat - Scala Hats Wide Brim Hat Scala Hats

    Shapeable Brim Packable Ribbon Bucket Hat - Scala Hats

    $ 32.00

    Embrace versatility and protection with this Scala Collezion women's bucket hat, endorsed by the Skin Cancer Foundation for superior sun defense. T...

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    $ 32.00
  • Ardsley Perforated Baseball Cap - DPC Outdoor Hats Cap Dorfman Hat Co. BC358kh Khaki
    Ardsley Perforated Baseball Cap - DPC Outdoor Hats Cap Dorfman Hat Co.

    Ardsley Perforated Baseball Cap - DPC Outdoor Hats

    $ 15.00

    Stay cool and comfortable with the Ardsley Perforated Baseball Cap, engineered for active lifestyles. This six-panel design features strategically ...

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    $ 15.00
  • Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats Safari Hat Dorfman Hat Co. 865CM2X Camel 2X-Large (63 cm)

    Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats

    $ 32.00

    Stay cool and protected with the Brushed Twill Mesh Crown Safari Hat by DPC Outdoor, designed specifically in a 2XL size for a comfortable, accommo...

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    $ 32.00
  • Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats
    Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats H5316-EAS Earth Small (22")

    Adventurer Low Profile Safari Hat - Henschel Hats

    $ 47.00

    Embrace your wanderlust with this essential explorer's companion. Engineered for the modern adventurer, this safari hat combines breathable mesh pa...

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    $ 47.00
  • Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801nvs Navy S/M (56 cm)
    Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801whs White S/M (56 cm)

    Pigment Dyed Twill Bucket Hat - Mega Cap

    $ 15.00

    Embrace adventure with this timeless pigment dyed bucket hat, your perfect companion for every journey. Crafted from 100% cotton with a soft, washe...

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    $ 15.00
  • Petite Denim Bucket Hat with Metallic Band for Small Heads Bucket Hat MegaCI MC7871Y Light Denim Small (54 cm)
    Petite Denim Bucket Hat with Metallic Band for Small Heads Bucket Hat MegaCI MC7871Y Dark Denim Small (54 cm)

    Petite Denim Bucket Hat with Metallic Band for Small Heads

    $ 12.00

    Discover confidence in every wear with this denim bucket hat designed specifically for petite proportions. The soft, washed denim fabric showcases ...

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    $ 12.00
  • Clara Lycra® Floating Ball Ccaps - Sun 'N' Sand Hats Cap Sun N Sand Hats HH2259B bk Black M/L (58 cm)
    Clara Lycra® Floating Ball Ccaps - Sun 'N' Sand Hats Cap Sun N Sand Hats

    Clara Lycra® Floating Ball Ccaps - Sun 'N' Sand Hats

    $ 37.00

    Dive into summer with the Clara Lycra® Floating Ball Cap, engineered for water enthusiasts who refuse to compromise on style or function. Crafted f...

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    $ 37.00
  • Cotton Bucket Hat with Drawstring - Karen Keith Hats Bucket Hat Great hats by Karen Keith
    Cotton Bucket Hat with Drawstring - Karen Keith Hats Bucket Hat Great hats by Karen Keith ch50OLM Olive S/M (54-56 cm)

    Cotton Bucket Hat with Drawstring - Karen Keith Hats

    $ 16.50

    Elevate your everyday with this iconic cotton bucket hat, crafted for those who refuse to compromise on style or substance. Featuring a refined 2.5...

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    $ 16.50
  • White Twill Bucket Hat for Small Heads - Mega Cap Bucket Hat MegaCI MC7801Y White XS (54 cm)

    White Twill Bucket Hat for Small Heads - Mega Cap

    $ 13.50

    Discover effortless style with this versatile white twill bucket hat, thoughtfully designed for smaller head sizes and young adventurers. The struc...

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    $ 13.50
  • Supplex Dimensional Brim Hat, Khaki - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Khaki - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288khs Khaki S/M

    Supplex Dimensional Brim Hat, Khaki - DPC Outdoor Headwear

    $ 32.00

    Conquer every outdoor challenge with a hat designed for those who refuse to compromise. Built from premium Supplex® fabric, this boonie-style hat d...

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    $ 32.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.