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Pack Flat Hats

  • Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats
    Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats Safari Hat Henschel Hats h5310khS Khaki Small (21 1/2")

    Aussie Packable Breezer, S to 3XL Hat Sizes - Henschel Hats

    $ 50.00

    Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...

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    $ 50.00
  • Henschel Hats - 10 Point Microfiber Hiking Hat Bucket Hat Henschel Hats
    Henschel Hats - 10 Point Microfiber Hiking Hat Bucket Hat Henschel Hats H5552-13TNm Tan Medium (22 1/4")

    Henschel Hats - 10 Point Microfiber Hiking Hat

    $ 49.00

    Unleash your potential on every outdoor expedition with the Henschel 10 Point Microfiber Hiking Hat. Engineered for adventurers who refuse to let w...

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    $ 49.00
  • No Fly Zone Fishing Hat - Stetson® and Scala Hats Bucket Hat Stetson Hats
    No Fly Zone Fishing Hat - Stetson® and Scala Hats Bucket Hat Stetson Hats stc199NTM Khaki Stetson Hats Medium (22.5")

    No Fly Zone Fishing Hat - Stetson® and Scala Hats

    from $ 35.00

    Meet the ultimate “all-the-gadgets” bucket hat—built for anyone who wants comfort, coverage, and clever outdoor performance in one easy, everyday s...

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    from $ 35.00
  • Garment Washed Twill Boonie Hat - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-NAVY2 Navy Medium
    Garment Washed Twill Boonie Hat - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-KAKI2 Khaki Medium

    Garment Washed Twill Boonie Hat - DPC Outdoor Hats

    $ 27.00

    Command the outdoors with confidence in the Garment Washed Twill Boonie Hat by DPC Outdoor. Built from durable 100% cotton twill, this rugged bucke...

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    $ 27.00
  • Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats Bucket Hat Scala Hats
    Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ325=WILL2 Willow M (22 5/8")

    Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats

    $ 46.00

    Take on the outdoors with confidence in this advanced Stetson boonie hat under the Scala brand, engineered for maximum protection and performance. ...

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    $ 46.00
  • Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co.
    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co. MC2-KAKI1 Khaki Small (55 cm)

    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats

    $ 26.99

    Built for hiking, fishing, travel, and outdoor adventures, the Trailer Boonie Hat by DPC Outdoor combines advanced performance features with all-da...

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    $ 26.99
  • Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats Bucket Hat Dorfman Hat Co.
    Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. bh159NVM Navy Medium (57 cm)

    Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats

    $ 24.00

    Step into the wild with unwavering confidence wearing this premium cotton boonie hat, your trusted companion for every outdoor pursuit. Built from ...

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    $ 24.00
  • No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats
    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats NFZ391-PACK2 Willow M (22 5/8")

    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats

    $ 53.00

    Take on the elements with confidence in the No Fly Zone™ Cooling Safari Hat, expertly engineered for outdoor enthusiasts who demand performance and...

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    $ 53.00
  • Aqua Hat by Wallaroo Hats Wide Brim Hat Wallaroo Hats
    Aqua Hat by Wallaroo Hats Wide Brim Hat Wallaroo Hats

    Aqua Hat by Wallaroo Hats

    $ 49.00

    The Aqua Hat is built for active days around water, combining quick-dry performance with flexible sun coverage. Made from soft, lightweight Lycra®,...

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    $ 49.00
  • Microfiber Boonie with Neck Cape - K. Keith Bucket Hat Great hats by Karen Keith
    Microfiber Boonie with Neck Cape - K. Keith Bucket Hat Great hats by Karen Keith MSnh36OLM Olive S/M (55-58cm)

    Microfiber Boonie with Neck Cape - K. Keith

    $ 24.00

    Embrace the outdoors with confidence in this versatile boonie hat designed for adventurers. The breathable mesh panels keep you cool during intense...

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    $ 24.00
  • Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7249SBL Smokey Blue

    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.00

    Experience ultimate sun protection without compromise. This microfiber cap features a seven-panel crown with strategic mesh ventilation to keep you...

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    $ 29.00
  • Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats Safari Hat Dorfman Hat Co. 865CM2X Camel 2X-Large (63 cm)

    Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats

    $ 32.00

    Stay cool and protected with the Brushed Twill Mesh Crown Safari Hat by DPC Outdoor, designed specifically in a 2XL size for a comfortable, accommo...

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    $ 32.00
  • Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats Bucket Hat MegaCI
    Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats Bucket Hat MegaCI J7263OL Olive XX-Large (24")

    Taslon Jungle Bucket Hat with Snap Brim, 2XL - Juniper UV Hats

    $ 29.00

    Embrace the wild with confidence in this versatile jungle bucket hat, engineered for adventurers who refuse to compromise. Featuring a sturdy 3" bo...

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    $ 29.00
  • Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-YELL2 Yellow Medium
    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-ORAN3 Orange Large

    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats

    $ 24.00

    Built for durability and outdoor performance, the DPC Outdoor cotton bucket hat delivers reliable sun protection with a rugged, military-inspired e...

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    $ 24.00
  • Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats
    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats STC384-KAKI2 Khaki Medium (22 1/4")
    Sale

    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats

    Original Price $ 47.00
    Current Price $ 40.00

    Embrace adventure with this iconic Aussie packable breezer safari hat, engineered for explorers who refuse to compromise on style or comfort. The b...

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    Original Price $ 47.00
    Current Price $ 40.00
    Sale
  • DPC Floating Sailing Hat Bucket Hat Dorfman Hat Co.
    DPC Floating Sailing Hat Bucket Hat Dorfman Hat Co. 943-PACK1 Ivory Small (55 cm)
    Sale

    DPC Floating Sailing Hat

    Original Price $ 39.00
    Current Price $ 35.00

    Navigate the waters with confidence in the DPC Floating Sailing Hat, engineered for serious water enthusiasts. This Scotchgard-treated canvas desig...

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    Original Price $ 39.00
    Current Price $ 35.00
    Sale
  • Linen Trail Hat with Chin Cord - Scala  Women's Hats Wide Brim Hat Scala Hats LC834-BLK Black Small (55 cm)
    Linen Trail Hat with Chin Cord - Scala  Women's Hats Wide Brim Hat Scala Hats

    Linen Trail Hat with Chin Cord - Scala Women's Hats

    $ 39.99

    Crafted from a textured linen weave, this women's trail hat delivers exceptional sun protection with UPF 50+ rating, ideal for outdoor adventures. ...

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    $ 39.99
  • Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-PINK Pink M/L (57-59 cm)
    Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-LAV Lavender M/L (57-59 cm)

    Women's Hiking Hat with Ponytail Hole - Scala Collection

    $ 32.99

    Hit the trail with confidence in this versatile hiking hat designed for active women. The structured oval crown features breathable mesh constructi...

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    $ 32.99
  • Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-BGs Beige Small (55 cm)
    Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-OLs Olive Small (55 cm)

    Garment Washed Cotton Boonie Hat with Chin Strap - MCI

    $ 19.50

    Embrace adventure with this garment-washed cotton boonie hat, your trusted companion for every outdoor expedition. The pigment-dyed twill construct...

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    $ 19.50

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.