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Pack Flat Hats

  • Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. STC404-PUTTY3 Putty Large
    Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. STC404-PUTTY2 Putty Medium Sale

    Rip Stop Cotton Bucket Hat with Side Snaps - DPC Outdoor Hats

    Original Price $ 54.99
    Current Price $ 44.85

    Unleash your potential with this durable rip stop cotton bucket hat engineered for those who dare to explore. The pigment-dyed square crown feature...

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    Original Price $ 54.99
    Current Price $ 44.85
    Sale
  • Girls Reversible Polka Dot Cotton Bucket Hat - Sunny Dayz Hats Bucket Hat Sun N Sand Hats
    Girls Reversible Polka Dot Cotton Bucket Hat - Sunny Dayz Hats Bucket Hat Sun N Sand Hats HKYSM165 Black and White S/M (51 cm)

    Girls Reversible Polka Dot Cotton Bucket Hat - Sunny Dayz Hats

    $ 13.00

    Empower your daughter's sun-safe adventures with this charming reversible bucket hat. Featuring a classic black and white polka dot design on soft ...

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    $ 13.00
  • Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC416-KAKI2 Khaki Labeled: S/M; Actual size: 55.5 cm (S) Sale

    Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear

    Original Price $ 40.00
    Current Price $ 20.00

    Take on hot, sunny days with confidence in this nylon blend camp hat featuring advanced HyperKewl™ cooling technology. Designed for high-performanc...

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    Original Price $ 40.00
    Current Price $ 20.00
    Sale
  • Floatable Brim Microfiber Sailing Hat - DPC Hats Bucket Hat Dorfman Hat Co. MC425-MD Tan Medium (57 cm)
    Floatable Brim Microfiber Sailing Hat - DPC Hats Bucket Hat Dorfman Hat Co.

    Floatable Brim Microfiber Sailing Hat - DPC Hats

    $ 39.00

    Stay protected and comfortable on every outdoor adventure with this brushed microfiber sailing hat, designed for boating, fishing, paddling, and ac...

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    $ 39.00
  • No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-KAKI2 Khaki M (22 5/8")
    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-OLIV2 Olive M (22 5/8")
    Sale

    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co

    Original Price $ 60.00
    Current Price $ 45.00

    Stay protected and comfortable in any environment with this high-performance boonie hat designed for serious outdoor use. Featuring a ventilated cr...

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    Original Price $ 60.00
    Current Price $ 45.00
    Sale
  • Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co.
    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MW340-KAKI3 Khaki Large

    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co

    $ 60.00

    Embrace the elements with confidence in this Cold Weather Boonie Hat, engineered for adventurers who refuse to let harsh conditions slow them down....

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    $ 60.00
  • Ladies Rain Hat with Cargo Pocket - Scala Collection Kettle Brim Hat Scala Hats SCA11248-KAKI Khaki OS
    Ladies Rain Hat with Cargo Pocket - Scala Collection Kettle Brim Hat Scala Hats SCA11248-CHAR Charcoal OS

    Ladies Rain Hat with Cargo Pocket - Scala Collection

    $ 40.00

    This wide-brim bucket rain hat offers stylish protection from the elements. Featuring a convenient snap-secured side cargo pocket and lined with a ...

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    $ 40.00
  • Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats Cap Great hats by Karen Keith
    Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats Cap Great hats by Karen Keith NH37-A Grey

    Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats

    $ 27.00

    Embrace sun protection without compromise. This versatile UV cap features an extensive 180-degree brim with a 5.75" peak that tapers elegantly, pai...

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    $ 27.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.