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Stuff the Crown to Pack Hats

  • Weathered Cotton Outback Hat, Small to 3XL Size - DPC Headwear Safari Hat Dorfman Hat Co.
    Weathered Cotton Outback Hat, Small to 3XL Size - DPC Headwear Safari Hat Dorfman Hat Co. MC127BNS Brown Small (55 cm)

    Weathered Cotton Outback Hat, Small to 3XL Size - DPC Headwear

    from $ 39.99

    Embrace adventure with this versatile weathered cotton outback hat, designed for those who refuse to be confined by convention. The shapeable, wire...

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    from $ 39.99
  • Petite Cowboy Hat with Faux Suede Band - Jeanne Simmons Hats Cowboy Hat Jeanne Simmons Accessories
    Petite Cowboy Hat with Faux Suede Band - Jeanne Simmons Hats Cowboy Hat Jeanne Simmons Accessories JS1247BG Beige XXS (52 cm)

    Petite Cowboy Hat with Faux Suede Band - Jeanne Simmons Hats

    $ 24.00

    Saddle up in style with this pint-sized cowboy essential! Perfect for smaller heads, this straw hat features a charming C-crown with a pinched fron...

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    $ 24.00
  • Catalina Cowboy, M & XL - Wallaroo Hat Company Cowboy Hat Wallaroo Hats
    Catalina Cowboy, M & XL - Wallaroo Hat Company Cowboy Hat Wallaroo Hats

    Catalina Cowboy, M & XL - Wallaroo Hat Company

    $ 69.00

    The Catalina Cowboy offers a relaxed Western vibe with all the comfort and protection Wallaroo is known for. Its shapeable wired brim and pinched c...

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    $ 69.00
  • Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style Cowboy Hat Boardwalk Style Hats
    Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style Cowboy Hat Boardwalk Style Hats DA2958-NAT Natural Small (55 cm)

    Petite Size Straw Cowboy Hat with Chin Cord - Boardwalk Style

    $ 25.00

    Step into your power with this petite-sized western straw hat, purposefully crafted for smaller head dimensions. The distinctive pinched crown and ...

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    $ 25.00
  • Petite Catalina Cowboy by Wallaroo Hat Company Cowboy Hat Wallaroo Hats
    Petite Catalina Cowboy by Wallaroo Hat Company Cowboy Hat Wallaroo Hats

    Petite Catalina Cowboy by Wallaroo Hat Company

    $ 69.00

    The Petite Catalina Cowboy Hat brings classic Western styling to smaller head sizes, offering a flattering silhouette with breezy warm-weather comf...

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    $ 69.00
  • Tahiti Cowboy by Wallaroo Hat Company Cowboy Hat Wallaroo Hats
    Tahiti Cowboy by Wallaroo Hat Company Cowboy Hat Wallaroo Hats

    Tahiti Cowboy by Wallaroo Hat Company

    $ 71.00

    The Tahiti Cowboy Hat brings tropical Western style to summer outfits with its hand-crocheted raffia construction and sculpted cowboy crown accente...

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    $ 71.00
  • American Flag Cowboy Hat in Black and Grey - Milani Cowboy Hat Milani Hats
    American Flag Cowboy Hat in Black and Grey - Milani Cowboy Hat Milani Hats ST-085BK Black / Grey Large (59 cm)

    American Flag Cowboy Hat in Black and Grey - Milani

    $ 29.00

    Rock your patriotic spirit with this striking American flag cowboy hat from Milani. Crafted from woven toyo in bold black and grey tones, it featur...

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    $ 29.00
  • Woven Palm Leaf Cowboy Hat - Jeanne Simmons Hats Cowboy Hat Jeanne Simmons Accessories JS6654-MD Natural Palm Medium (57 cm)

    Woven Palm Leaf Cowboy Hat - Jeanne Simmons Hats

    $ 39.00

    Step into the wild with this charming palm leaf cowboy hat that brings safari sophistication to your wardrobe. Handcrafted from 100% natural palm f...

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    $ 39.00
  • Pecos Palm Leaf Safari Hat with Chin Strap, S-2XL - Tula Hats Cowboy Hat Tula Hats
    Pecos Palm Leaf Safari Hat with Chin Strap, S-2XL - Tula Hats Cowboy Hat Tula Hats TU9350 Natural Palm S/M (56-57 cm)

    Pecos Palm Leaf Safari Hat with Chin Strap, S-2XL - Tula Hats

    $ 47.00

    Expertly crafted from 100% palm fiber, this safari hat delivers sophisticated sun protection with a UPF 50+ rating. The distinctive front-pinched c...

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    $ 47.00
  • Sierra Burnt Palm Leaf Western Hat - Tula Hats Cowboy Hat Tula Hats
    Sierra Burnt Palm Leaf Western Hat - Tula Hats Cowboy Hat Tula Hats TU1-8000 Burnt Palm Small (55 cm)

    Sierra Burnt Palm Leaf Western Hat - Tula Hats

    $ 49.00

    The Sierra Burnt Palm Leaf Western Hat combines timeless cowboy aesthetics with practical sun protection. Expertly handcrafted from 100% palm fiber...

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    $ 49.00
  • Braided Palm Leaf Outback Hat - Dorfman Hats Cowboy Hat Dorfman Hat Co.
    Braided Palm Leaf Outback Hat - Dorfman Hats Cowboy Hat Dorfman Hat Co. MS444OS-TOAST Burnt Palm L/XL (59.5 cm)

    Braided Palm Leaf Outback Hat - Dorfman Hats

    $ 34.00

    Embrace adventure in this stunning handcrafted outback hat, expertly woven from natural palm fibers. The distinctive dented crown and subtle front ...

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    $ 34.00
  • Flying Bold Eagle Under Brim USA Cowboy Hat - Milani Hats Cowboy Hat Milani Hats
    Flying Bold Eagle Under Brim USA Cowboy Hat - Milani Hats Cowboy Hat Milani Hats STE-003U Black M/L (58.5 cm) Straw

    Flying Bold Eagle Under Brim USA Cowboy Hat - Milani Hats

    $ 39.00

    Strike a patriotic pose in this eye-catching cowboy hat featuring a soaring eagle applique on the under brim. The crown showcases a bold USA star c...

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    $ 39.00
  • Rolled Brim Straw Cattleman Hat, M-XL - Karen Keith Hats Cowboy Hat Great hats by Karen Keith RM77D-M Natural Medium (57 cm)

    Rolled Brim Straw Cattleman Hat, M-XL - Karen Keith Hats

    $ 45.00

    Embrace the timeless appeal of this striking cattleman hat, expertly crafted from criss-cross woven raffia straw. The artfully distressed crown cre...

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    $ 45.00

Stuff the Crown Packable Hats for Travel

Traveling with your favorite hat doesn't have to be difficult. Our Stuff the Crown Packable Hats are specially selected for travelers who want to save space while protecting their hats during the journey.

Unlike structured hats that require a dedicated hat box, these travel-friendly styles feature flexible crowns that can be gently stuffed with soft clothing, such as socks, T-shirts, or swimsuits. Filling the crown helps support its shape while allowing the brim to rest naturally on top of your packed clothing.

Whether you're heading to the beach, a cruise, a golf getaway, or an international vacation, these packable sun hats make it easy to bring dependable sun protection without sacrificing valuable suitcase space.

This collection includes wide-brim sun hats, straw hats, safari hats, and cowboy hats designed for comfort and convenience. Many styles feature UPF 50+ sun protection, adjustable sizing, lightweight materials, and breathable construction to keep you comfortable wherever your adventures take you.

Frequently Asked Questions about Stuff the Crown to Pack Hats

What does "Stuff the Crown" mean?

Stuffing the crown means filling the inside of the hat with soft clothing such as socks, T-shirts, or swimsuits before packing it in your suitcase. This helps support the crown and maintain the hat's shape during travel.

Which hats can be packed by stuffing the crown?

Hats with firmer crowns that would crease or crack if folded are ideal for this packing method. Natural straw hats, cowboy hats, flat crown hats styles can be packed this way.

What should I stuff inside the crown?

Use only soft items like socks, underwear, swimsuits, or T-shirts. Avoid hard objects that could stretch or distort the crown. Stuffing the crown with soft clothing is one of the safest ways to pack many travel hats.

How should I place a stuffed crown hat into my suitcase?

After packing your suitcase, create a small space to place the crown into with the brim on top. You can also fill the crown and place it on the bottom of your suitcase then pack your other items around it.