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Packable & Crushable Hats – Travel Hats for Men & Women

  • Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Sedona XL Fedora for Large Head by Wallaroo Hat Company

    $ 61.00

    The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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    $ 61.00
  • Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
    Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

    Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

    $ 35.00

    Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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    $ 35.00
  • SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
    SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS Sale

    SPIN-IT King Baseball Cap - Tails Active Wear

    Original Price $ 29.00
    Current Price $ 15.00

    Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

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    Original Price $ 29.00
    Current Price $ 15.00
    Sale
  • Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats
    Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats DA1367-BLK Brown Tweed OS

    Adjustable Size Hat for Ponytails - Boardwalk Style

    $ 37.50

    Enjoy sun-smart style and a perfect fit with this adjustable ponytail sun hat, thoughtfully designed for larger head sizes. The elastic strap closu...

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    $ 37.50
  • Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-OLIV Olive OS
    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-BRW Brown OS

    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat

    $ 19.00

    Embrace effortless, lived-in style with this aged garment-washed cotton cadet cap, designed for a relaxed, vintage-inspired look. Crafted from soft...

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    $ 19.00
  • No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-KAKI2 Khaki M (22 5/8")
    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-OLIV2 Olive M (22 5/8")
    Sale

    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co

    Original Price $ 60.00
    Current Price $ 45.00

    Stay protected and comfortable in any environment with this high-performance boonie hat designed for serious outdoor use. Featuring a ventilated cr...

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    Original Price $ 60.00
    Current Price $ 45.00
    Sale
  • Clear UV Bill Sun Visor with Cushioned Elastic Strap Closure - Sun 'N' Sand Hats Visor Cap Sun N Sand Hats HH3551A Tan OS (49-59 cm)
    Sale

    Clear UV Bill Sun Visor with Cushioned Elastic Strap Closure - Sun 'N' Sand Hats

    Original Price $ 28.50
    Current Price $ 19.99

    Enhance your performance and visibility with this high-function sport visor featuring a unique clear plastic bill for unobstructed surround vision....

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    Original Price $ 28.50
    Current Price $ 19.99
    Sale
  • Reversible Terrycloth-Cotton Twill Wide Brim Sun Hat - MCI Wide Brim Sun Hat MegaCI 6590-NVRD Navy L (58.5 cm)
    Reversible Terrycloth-Cotton Twill Wide Brim Sun Hat - MCI Wide Brim Sun Hat MegaCI

    Reversible Terrycloth-Cotton Twill Wide Brim Sun Hat - MCI

    $ 24.00

    Enjoy versatile sun protection with this fun and functional wide-brim reversible beach hat designed specifically for larger head sizes. Featuring a...

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    $ 24.00
  • Wide Brim Nylon Flat Cap - Juniper UV Protection Wear Cap MegaCI J7213B-WHT White

    Wide Brim Nylon Flat Cap - Juniper UV Protection Wear

    $ 29.00

    Designed for outdoor enthusiasts, this performance nylon cap delivers superior sun protection, ventilation, and lightweight comfort for active days...

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    $ 29.00
  • Darby Cloche by Wallaroo Hat Company Cloche Wallaroo Hats DARB- Ivory/Blue OS (58 cm)
    Darby Cloche by Wallaroo Hat Company Cloche Wallaroo Hats

    Darby Cloche by Wallaroo Hat Company

    $ 61.00

    Introducing the Darby Cloche—a timeless two-tone design that celebrates effortless elegance. This ivory beauty features striking contrast stitching...

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    $ 61.00
  • Detachable Crown Wide Brim Cap-Sun Visor - Sun 'N' Sand Hats Cap Sun N Sand Hats
    Detachable Crown Wide Brim Cap-Sun Visor - Sun 'N' Sand Hats Cap Sun N Sand Hats HH3586B Beige OS

    Detachable Crown Wide Brim Cap-Sun Visor - Sun 'N' Sand Hats

    $ 34.00

    Embrace sun protection without compromise. This innovative wide-brim cap features a detachable crown that zips away to reveal a sleek sun visor—giv...

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    $ 34.00
  • Stretchy Poly-Knit Band Sun Visor with Strap Closure - Sun 'N' Sand Hat Visor Cap Sun N Sand Hats HH3550B Black OS
    Stretchy Poly-Knit Band Sun Visor with Strap Closure - Sun 'N' Sand Hat Visor Cap Sun N Sand Hats HH3550A Natural OS
    Sale

    Stretchy Poly-Knit Band Sun Visor with Strap Closure - Sun 'N' Sand Hat

    Original Price $ 34.00
    Current Price $ 24.99

    Shield yourself from the sun while staying active with this versatile visor. The flexible poly-knit band stretches to fit medium to large heads com...

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    Original Price $ 34.00
    Current Price $ 24.99
    Sale
  • Glitzy Roll Up Wrap Around Visor Hat - Sun 'N' Sand Hats Visor Cap Sun N Sand Hats
    Glitzy Roll Up Wrap Around Visor Hat - Sun 'N' Sand Hats Visor Cap Sun N Sand Hats HH3553A Natual

    Glitzy Roll Up Wrap Around Visor Hat - Sun 'N' Sand Hats

    $ 37.50

    Discover sun protection that moves with you. This wrap-around visor hat delivers UPF 50+ defense with a striking 4.5" brim, keeping harmful rays at...

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    $ 37.50
  • Victoria Cap - Wallaroo Hat Company Facesaver Hat Wallaroo Hats
    Victoria Cap - Wallaroo Hat Company Facesaver Hat Wallaroo Hats

    Victoria Cap - Wallaroo Hat Company

    $ 53.00

    Introducing the Victoria Cap, a brand-new addition to Wallaroo’s iconic Victoria collection. This innovative sun cap blends the comfort of a classi...

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    $ 53.00

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.