Solarweave® Cotton Boonie - DPC Outdoor Design
Stay cool, comfortable, and protected with this lightweight brushed cotton boonie hat, designed for hiking, fishing, camping, gardening, travel, an...
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Stay cool, comfortable, and protected with this lightweight brushed cotton boonie hat, designed for hiking, fishing, camping, gardening, travel, an...
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Beat the heat with this ingenious soakable safari hat that doubles as your personal cooling system. Crafted from durable nylon-polyester with a lam...
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Ready for adventure in any weather? This SolAir standout combines rugged suede protection with smart mesh ventilation. The water-resistant suede cr...
View full detailsEscape the heat in style with this ultra-lightweight outback hat that's ready for adventure. Crafted from durable nylon and polyester, it's crushab...
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Step into your next adventure with confidence in this versatile twill boonie hat. Crafted from garment-washed fabric, it features a striking hibisc...
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Camouflage mesh supplex nylon safari hat. Flat, solid crown top. Canvas bound, 2.75" wide brim. Mesh sidewall. Olive canvas band with Mossy Oak log...
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Stay cool and protected with the Brushed Twill Mesh Crown Safari Hat by DPC Outdoor, designed specifically in a 2XL size for a comfortable, accommo...
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Embrace sun protection without compromising style in this sophisticated tweed straw facesaver. The distinctive multi-tone braid design features a g...
View full detailsStay sun-safe in style with this charming floppy hat from Milani. The generous 5-inch brim keeps rays at bay while the UPF 50+ protection works ove...
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Crafted by the talented hands of John Callanan, this charming cloche brings vintage flair to your summer wardrobe. Hand-crocheted with shimmering L...
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Step into sun-smart style with this elegant asymmetrical brim hat, thoughtfully designed for larger head sizes. The unique silhouette features a 3....
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Dive into summer style with this vibrant multi-tone poly-straw breton that's as fun as it is functional. The upturned brim and dome crown create a ...
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DPC Outdoor Design men's hats. Supplex® nylon camp - trail hat with mesh side panels. Dimensional brim, 3" with side snaps, olive underbrim for max...
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Embrace sun-soaked adventures with confidence in this sophisticated linen-cotton blend hat. Crafted from 55% linen and 45% cotton, it delivers exce...
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Shield your face in style with this charming cotton facesaver cap featuring a delightful bow accent. The generous 4" peak and wraparound brim keep ...
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Step into the outback spirit with the Aussie Packable Breezer, designed for those who refuse to compromise between style and function. This innovat...
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Stay cool and casual with this versatile cotton-poly blend cap that's perfect for sunny days. Featuring a comfortably rounded crown and a generous ...
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Step into your next adventure with confidence wearing the Henschel Breezer—a lightweight, crushable mesh hat built for explorers who refuse to comp...
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Embrace adventure with the Grande Aussie Crushable Breezer, the iconic packable hat that's earned its place in travelers' collections worldwide. Cr...
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Unleash your potential on every outdoor expedition with the Henschel 10 Point Microfiber Hiking Hat. Engineered for adventurers who refuse to let w...
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The Aqua Hat is built for active days around water, combining quick-dry performance with flexible sun coverage. Made from soft, lightweight Lycra®,...
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The Victoria Diva is a statement wide-brim sun hat crafted to deliver maximum coverage with lightweight comfort. Its sweeping brim offers exception...
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The Sydney Sun Hat is one of Wallaroo’s bestselling summer styles thanks to its soft, breathable poly-braid design of matching hues. The flexible 3...
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Step into your next adventure with confidence in this timeless cotton bucket hat. Built from pigment-dyed twill, it combines classic fishing hat he...
View full detailsWhether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.
Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked.
The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.
Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.
Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.
Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.
Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.
Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.
For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.
Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.
Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.
A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.
The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.
That depends on the hat's construction and style. Always use the packing method recommended for each style:
Each method is designed to protect the hat while maximizing luggage space.
Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.