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Packable & Crushable Hats – Travel Hats for Men & Women

  • Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Sedona XL Fedora for Large Head by Wallaroo Hat Company

    $ 61.00

    The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

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    $ 61.00
  • Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Charlie XL Fedora for Large Heads by Wallaroo Hat Company

    $ 61.00

    The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

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    $ 61.00
  • Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats
    Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH3184A White / Natural OS (57 cm)

    Wide Brim Beach Hat with Ring Accent - Sun 'N' Sand Hats

    $ 38.00

    Elevate your warm-weather wardrobe with this striking straw beach hat featuring beautifully contrasting crown and brim colors for a sophisticated, ...

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    $ 38.00
  • Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats HH1003C-XL Orange OS (57 cm)
    Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats Wide Brim Sun Hat Sun N Sand Hats

    Wide Brim Packable Straw Beach Hat - Sun 'N' Sand Hats

    $ 34.00

    Make a statement while staying protected in this brilliantly colored beach hat designed for women who love maximum sun coverage and standout style....

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    $ 34.00
  • Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories
    Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons Wide Brim Hat Jeanne Simmons Accessories JS8301-BLK Black Tweed OS

    Wide Brim Straw Ponytail Facesaver Sun Hat - Jeanne Simmons

    $ 35.00

    Stay cool, protected, and effortlessly stylish with the Wide Brim Straw Ponytail Facesaver Sun Hat from Jeanne Simmons Accessories. Designed for ac...

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    $ 35.00
  • SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
    SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS
    Sale

    SPIN-IT King Baseball Cap - Tails Active Wear

    Original Price $ 29.00
    Current Price $ 15.00

    Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

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    Original Price $ 29.00
    Current Price $ 15.00
    Sale
  • SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-HSW9 Coral OS
    SPIN-IT Queene Women's Baseball Cap Cap Tails Active Wear CX9400-5347 Navy OS
    Sale

    SPIN-IT Queene Women's Baseball Cap

    Original Price $ 29.00
    Current Price $ 15.00

    Designed for active lifestyles, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and other outdoor activitie...

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    Original Price $ 29.00
    Current Price $ 15.00
    Sale
  • Women's Cowboy Hat with Turquoise Concho - Jeanne Simmons Hats Cowboy Hat Jeanne Simmons Accessories JS1355-GY Grey
    Women's Cowboy Hat with Turquoise Concho - Jeanne Simmons Hats Cowboy Hat Jeanne Simmons Accessories JS1355-BE Beige

    Women's Cowboy Hat with Turquoise Concho - Jeanne Simmons Hats

    $ 38.00

    Saddle up in effortless style with this beautifully crafted straw cowboy hat designed for the modern cowgirl. Made from soft multitone paper braid,...

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    $ 38.00
  • Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats
    Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats DA1367-BLK Brown Tweed OS

    Adjustable Size Hat for Ponytails - Boardwalk Style

    $ 37.50

    Enjoy sun-smart style and a perfect fit with this adjustable ponytail sun hat, thoughtfully designed for larger head sizes. The elastic strap closu...

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    $ 37.50
  • Colorful Quick-Dry Nylon Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld BH227-GREEN Green
    Colorful Quick-Dry Nylon Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld BH227-BLUE Blue

    Colorful Quick-Dry Nylon Bucket Hat - Cappelli Straworld

    $ 18.00

    Stay cool and effortlessly stylish with this women’s quick-dry nylon bucket hat, designed for comfort, versatility, and on-the-go wear. Featuring a...

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    $ 18.00
  • Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-OLIV Olive OS
    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat Cap Dorfman Hat Co. BC202-BRW Brown OS

    Garment Washed Twill Cotton Cadet Cap - DPC Outdoor Hat

    $ 19.00

    Embrace effortless, lived-in style with this aged garment-washed cotton cadet cap, designed for a relaxed, vintage-inspired look. Crafted from soft...

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    $ 19.00
  • Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC416-KAKI2 Khaki Labeled: S/M; Actual size: 55.5 cm (S)
    Sale

    Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear

    Original Price $ 40.00
    Current Price $ 20.00

    Take on hot, sunny days with confidence in this nylon blend camp hat featuring advanced HyperKewl™ cooling technology. Designed for high-performanc...

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    Original Price $ 40.00
    Current Price $ 20.00
    Sale
  • Clear UV Bill Sun Visor with Cushioned Elastic Strap Closure - Sun 'N' Sand Hats Visor Cap Sun N Sand Hats HH3551A Tan OS (49-59 cm)
    Sale

    Clear UV Bill Sun Visor with Cushioned Elastic Strap Closure - Sun 'N' Sand Hats

    Original Price $ 28.50
    Current Price $ 19.99

    Enhance your performance and visibility with this high-function sport visor featuring a unique clear plastic bill for unobstructed surround vision....

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    Original Price $ 28.50
    Current Price $ 19.99
    Sale
  • Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats
    Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats Cloche Sun N Sand Hats HH3647 Tan ML (58 cm)

    Striped Crocheted Toyo Summer Hat - Sun 'N' Sand Hats

    $ 52.00

    Elevate your warm-weather style with the Striped Crocheted Toyo Summer Hat from Sun ’N’ Sand. Expertly crafted from finely crocheted premium toyo s...

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    $ 52.00
  • Frayed Brim Cotton Bucket Hat for Women - Sun 'N' Sand Hats Bucket Hat Sun N Sand Hats
    Frayed Brim Cotton Bucket Hat for Women - Sun 'N' Sand Hats Bucket Hat Sun N Sand Hats HH3599A White

    Frayed Brim Cotton Bucket Hat for Women - Sun 'N' Sand Hats

    $ 33.00

    Bring effortless style to sunny days with the Sun ’N’ Sand Frayed Brim Cotton Bucket Hat for Women. Designed with a relaxed, worn-in look, this cla...

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    $ 33.00

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.