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Packable & Crushable Hats – Travel Hats for Men & Women

  • No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-KAKI2 Khaki M (22 5/8")
    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-OLIV2 Olive M (22 5/8") Sale

    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co

    Original Price $ 60.00
    Current Price $ 45.00

    Stay protected and comfortable in any environment with this high-performance boonie hat designed for serious outdoor use. Featuring a ventilated cr...

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    Original Price $ 60.00
    Current Price $ 45.00
    Sale
  • Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC416-KAKI2 Khaki Labeled: S/M; Actual size: 55.5 cm (S) Sale

    Cooling Dimensional Brim Hiking Hat, Chin Strap - DPC Outdoor Headwear

    Original Price $ 40.00
    Current Price $ 20.00

    Take on hot, sunny days with confidence in this nylon blend camp hat featuring advanced HyperKewl™ cooling technology. Designed for high-performanc...

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    Original Price $ 40.00
    Current Price $ 20.00
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  • Wide Brim Nylon Flat Cap - Juniper UV Protection Wear Cap MegaCI J7213B-WHT White

    Wide Brim Nylon Flat Cap - Juniper UV Protection Wear

    $ 29.00

    Designed for outdoor enthusiasts, this performance nylon cap delivers superior sun protection, ventilation, and lightweight comfort for active days...

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    $ 29.00
  • Premium Cattle Suede Mesh Crown Cooler Hat - Red Rock Hats Safari Hat Red Rock Hats 1074BR5L Brown Large (57 cm)
    Premium Cattle Suede Mesh Crown Cooler Hat - Red Rock Hats Safari Hat Red Rock Hats 1074OC5L Dark Brown Large (57 cm)

    Premium Cattle Suede Mesh Crown Cooler Hat - Red Rock Hats

    $ 95.00

    Red Rock Suede Cooler Hat – Lightweight, Packable, and Made for the Outback Blending classic Australian outback style with travel-ready features, t...

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    $ 95.00
  • Quick Dry Nylon UV Bill Cap with Neck Cape - Sun 'N' Sand Hats Trail Hat Sun N Sand Hats HH3346A White

    Quick Dry Nylon UV Bill Cap with Neck Cape - Sun 'N' Sand Hats

    $ 34.50

    Experience ultimate sun protection with this innovative quick-dry nylon cap designed for active outdoor enthusiasts. The expansive 4-inch brim shie...

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    $ 34.50
  • Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-LGYS Light Grey S/M
    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-DGYS Dark Grey S/M

    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats

    $ 29.00

    Hit the trail with confidence in this ripstop nylon boonie hat designed for adventurers who refuse to compromise on comfort. The quick-dry fabric b...

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    $ 29.00
  • Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats
    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats STC384-KAKI2 Khaki Medium (22 1/4")
    Sale

    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats

    Original Price $ 47.00
    Current Price $ 40.00

    Embrace adventure with this iconic Aussie packable breezer safari hat, engineered for explorers who refuse to compromise on style or comfort. The b...

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    Original Price $ 47.00
    Current Price $ 40.00
    Sale
  • Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7250-WHT White

    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.75

    Embrace sun protection without compromise. This expansive UV cap features a commanding 180-degree brim with a 4.25" peak, paired with an innovative...

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    $ 29.75
  • Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7249SBL Smokey Blue

    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.00

    Experience ultimate sun protection without compromise. This microfiber cap features a seven-panel crown with strategic mesh ventilation to keep you...

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    $ 29.00
  • Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-PINK Pink M/L (57-59 cm)
    Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-LAV Lavender M/L (57-59 cm)

    Women's Hiking Hat with Ponytail Hole - Scala Collection

    $ 32.99

    Hit the trail with confidence in this versatile hiking hat designed for active women. The structured oval crown features breathable mesh constructi...

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    $ 32.99
  • Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific Safari Hat Dorfman Hat Co.
    Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific Safari Hat Dorfman Hat Co. MC62-FOSSIL2 Fossil M (57 cm)

    Supplex® Nylon Mesh Brim Safari Hat, 2XL - Dorfman Pacific

    $ 31.75

    Embrace adventure with this versatile mesh safari hat engineered for exploration. Crafted from breathable Supplex® nylon with strategic mesh paneli...

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    $ 31.75
  • Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16REDX Red XL (59 cm)
    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16BLUEX Light Blue XL (59 cm)

    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia

    $ 37.00

    Beat the heat in style with this unisex Outback soaker hat, engineered for those with larger head sizes. The perforated sidewalls keep air flowing ...

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    $ 37.00
  • Extra-Large Size Soaker Hat for Women - Kakadu Australia Safari Hat Kakadu
    Extra-Large Size Soaker Hat for Women - Kakadu Australia Safari Hat Kakadu 7H16REDX Red X-Large (60 cm)

    Extra-Large Size Soaker Hat for Women - Kakadu Australia

    $ 39.00

    Designed with larger-headed women in mind, this soaker hat combines style and function in one lightweight package. The elegant Florentine lace side...

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    $ 39.00
  • No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats Bucket Hat Scala Hats NFZ393-WILL2 Willow M Tan

    No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats

    $ 50.00

    Take on sun, rain, and insects with confidence in this high-performance outback hat powered by advanced HyperKewl™ cooling technology. Designed for...

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    $ 50.00
  • No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats
    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats NFZ391-PACK2 Willow M (22 5/8")

    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats

    $ 53.00

    Take on the elements with confidence in the No Fly Zone™ Cooling Safari Hat, expertly engineered for outdoor enthusiasts who demand performance and...

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    $ 53.00
  • No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ390PACK2 Willow M (22 5/8")

    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats

    $ 50.00

    Take on any environment with the No Fly Zone™ Defender Cooling Hiking Hat by Scala—engineered for superior sun protection, insect defense, and cool...

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    $ 50.00
  • Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co.
    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co. MC2-KAKI1 Khaki Small (55 cm)

    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats

    $ 26.99

    Built for hiking, fishing, travel, and outdoor adventures, the Trailer Boonie Hat by DPC Outdoor combines advanced performance features with all-da...

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    $ 26.99
  • Garment Washed Twill Mesh Crown Safari Hat - Dorfman Hat Co. Safari Hat Dorfman Hat Co.
    Garment Washed Twill Mesh Crown Safari Hat - Dorfman Hat Co. Safari Hat Dorfman Hat Co. 863M-PUTTY1 Putty Small (55 cm)

    Garment Washed Twill Mesh Crown Safari Hat - Dorfman Hat Co.

    $ 31.99

    Trailman breezy small brim summer safari hat.  Creased crown with mesh sidewall will provide good ventilation.  Downward sloping stitched and bound...

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    $ 31.99

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.