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Packable & Crushable Hats – Travel Hats for Men & Women

  • Garment Washed Twill Mesh Crown Safari Hat - Dorfman Hat Co. Safari Hat Dorfman Hat Co.
    Garment Washed Twill Mesh Crown Safari Hat - Dorfman Hat Co. Safari Hat Dorfman Hat Co. 863M-PUTTY1 Putty Small (55 cm)

    Garment Washed Twill Mesh Crown Safari Hat - Dorfman Hat Co.

    $ 31.99

    Trailman breezy small brim summer safari hat.  Creased crown with mesh sidewall will provide good ventilation.  Downward sloping stitched and bound...

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    $ 31.99
  • Water Repellent Poplin Bucket Rain Hat - Stetson Hats Bucket Hat Stetson Hats
    Water Repellent Poplin Bucket Rain Hat - Stetson Hats Bucket Hat Stetson Hats STW381BK2 Black Medium (22 1/2")

    Water Repellent Poplin Bucket Rain Hat - Stetson Hats

    $ 31.00

    Meet your new rainy day hero—a timeless Stetson bucket hat that keeps you dry without sacrificing style. Built from water-repellent poplin with a g...

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    $ 31.00
  • Solarweave® Mesh Crown Safari Hat, Camel - DPC Outdoor Design Safari Hat Dorfman Hat Co.
    Solarweave® Mesh Crown Safari Hat, Camel - DPC Outdoor Design Safari Hat Dorfman Hat Co. SPF4-CAML1 Camel Small (55 cm)

    Solarweave® Mesh Crown Safari Hat, Camel - DPC Outdoor Design

    $ 39.99

    Lightweight, airy cotton safari hat. Mesh crown sidewall, cotton crown top provides breezy sun protection. Stitched, bound brim, 3" wide. Dark unde...

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    $ 39.99
  • Side Snap Garment Washed Twill Boonie Hat - DPC Kids Bucket Hat Dorfman Hat Co. C868-KHOL Khaki / Olive XS (53 cm)
    Side Snap Garment Washed Twill Boonie Hat - DPC Kids Bucket Hat Dorfman Hat Co. C868-KHBK Khaki / Black XS (53 cm)

    Side Snap Garment Washed Twill Boonie Hat - DPC Kids

    $ 26.00

    Designed for young adventurers, this garment-washed cotton twill boonie hat combines timeless style with practical protection. The classic stitched...

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    $ 26.00
  • Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-YELL2 Yellow Medium
    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-ORAN3 Orange Large

    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats

    $ 24.00

    Built for durability and outdoor performance, the DPC Outdoor cotton bucket hat delivers reliable sun protection with a rugged, military-inspired e...

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    $ 24.00
  • Saltwater Taffy Polybraid Wide Brim Beach Hat - DPC Sun Hats Wide Brim Sun Hat Dorfman Hat Co. LP313CO Coral Medium (57 cm)
    Saltwater Taffy Polybraid Wide Brim Beach Hat - DPC Sun Hats Wide Brim Sun Hat Dorfman Hat Co.

    Saltwater Taffy Polybraid Wide Brim Beach Hat - DPC Sun Hats

    $ 31.00

    Step into your power with this stunning poly straw beach hat that celebrates bold color and fearless style. The graceful dome crown and expansive 5...

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    $ 31.00
  • Chic Summer Cloche Hat with Ramie Brim - Boardwalk Style Hats Cloche Boardwalk Style Hats
    Chic Summer Cloche Hat with Ramie Brim - Boardwalk Style Hats Cloche Boardwalk Style Hats DA1866bk Black Medium (57 cm)

    Chic Summer Cloche Hat with Ramie Brim - Boardwalk Style Hats

    $ 32.00

    Discover effortless summer style with this charming cloche hat, expertly crafted from fine straw and cotton ramie blend. The innovative asymmetrica...

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    $ 32.00
  • Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats Bucket Hat Dorfman Hat Co.
    Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. bh159NVM Navy Medium (57 cm)

    Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats

    $ 24.00

    Step into the wild with unwavering confidence wearing this premium cotton boonie hat, your trusted companion for every outdoor pursuit. Built from ...

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    $ 24.00
  • Mixed Tone Braid Unisex Safari Hat, Large and XL Sizes - JSA Safari Hat Jeanne Simmons Accessories
    Mixed Tone Braid Unisex Safari Hat, Large and XL Sizes - JSA Safari Hat Jeanne Simmons Accessories js6979bnL Brown Large (59 cm)

    Mixed Tone Braid Unisex Safari Hat, Large and XL Sizes - JSA

    $ 25.00

    Discover versatile sun protection with this unisex safari hat, crafted from mixed-tone braid for effortless style. The structured crown features a ...

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    $ 25.00
  • Unisex Gardening Hat with Chin Cord - Large and XL Sizes Safari Hat Jeanne Simmons Accessories js6962l Brown Large (59 cm)
    Unisex Gardening Hat with Chin Cord - Large and XL Sizes Safari Hat Jeanne Simmons Accessories

    Unisex Gardening Hat with Chin Cord - Large and XL Sizes

    $ 27.00

    Shield yourself from the sun with this versatile gardening hat, designed for both men and women who demand protection without compromise. The gener...

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    $ 27.00
  • Petite Straw Safari Hat with Cotton Band - Sunny Dayz™ Safari Hat Sun N Sand Hats HK293C Hibiscus Small (54 cm)
    Petite Straw Safari Hat with Cotton Band - Sunny Dayz™ Safari Hat Sun N Sand Hats HK293B Pineapple Small (54 cm)

    Petite Straw Safari Hat with Cotton Band - Sunny Dayz™

    $ 28.00

    Embrace adventure in every destination with this petite safari hat, designed for the modern traveler who refuses to compromise on style or protecti...

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    $ 28.00
  • Unisex Braided Toyo Gardening Hat - Boardwalk Style Safari Hat Boardwalk Style Hats da1850nt Natural Medium (57 cm)

    Unisex Braided Toyo Gardening Hat - Boardwalk Style

    $ 24.00

    Shield yourself from the sun while tending your garden in this versatile braided toyo hat. The lightweight design keeps you cool during outdoor wor...

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    $ 24.00
  • Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats
    Petite Size Sun Hat with Chin Cord - Boardwalk Style Wide Brim Sun Hat Boardwalk Style Hats da2950nt Natural Small (55 cm)

    Petite Size Sun Hat with Chin Cord - Boardwalk Style

    $ 25.00

    Discover effortless sun protection with this petite-sized beach essential. Featuring a graceful capeline silhouette with a softly structured dome c...

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    $ 25.00
  • Up Turned Brim Classic Sun Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats
    Up Turned Brim Classic Sun Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats HH803M Hot Pink Medium (57 cm)

    Up Turned Brim Classic Sun Hat - Sun 'N' Sand Hats

    $ 31.00

    Embrace timeless elegance with this iconic French breton-inspired sun hat, designed for the modern traveler who refuses to compromise on style or p...

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    $ 31.00
  • Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288fss Fossil S/M (56 - 58 cm)

    Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear

    $ 32.00

    Embrace adventure with confidence in the Supplex Dimensional Brim Hat. This boonie-style design features a generously proportioned brim—4" front an...

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    $ 32.00
  • Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co.
    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co. MC359-CL2 Charcoal M (56 - 57 cm)

    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats

    $ 40.00

    Unstructured Supplex® nylon cap with foldaway sun shield. Sun shield/ neck cape folds into zipper pocket. Long bill, 3.75" peak with piping and mes...

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    $ 40.00

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.