Skip to content

Packable & Crushable Hats – Travel Hats for Men & Women

  • Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Sedona XL Fedora for Large Head by Wallaroo Hat Company

    $ 61.00

    The Sedona Safari Hat XL by Wallaroo Hat Company brings one of Wallaroo's most popular sun hats to men and women who need a little extra room. Desi...

    View full details
    $ 61.00
  • Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Charlie XL Fedora for Large Heads by Wallaroo Hat Company

    $ 61.00

    The Charlie XL Fedora by Wallaroo Hat Company brings the brand's best-selling fedora design to women and men with larger head sizes seeking a comfo...

    View full details
    $ 61.00
  • SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear
    SPIN-IT King Baseball Cap - Tails Active Wear Cap Tails Active Wear CX9401-OSC8 Onyx OS Sale

    SPIN-IT King Baseball Cap - Tails Active Wear

    Original Price $ 29.00
    Current Price $ 15.00

    Designed for active lifestyles and larger head sizes, this lightweight performance cap is the perfect companion for golf, tennis, pickleball, and o...

    View full details
    Original Price $ 29.00
    Current Price $ 15.00
    Sale
  • Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats
    Adjustable Size Hat for Ponytails - Boardwalk Style Facesaver Hat Boardwalk Style Hats DA1367-BLK Brown Tweed OS

    Adjustable Size Hat for Ponytails - Boardwalk Style

    $ 37.50

    Enjoy sun-smart style and a perfect fit with this adjustable ponytail sun hat, thoughtfully designed for larger head sizes. The elastic strap closu...

    View full details
    $ 37.50
  • Clear UV Bill Sun Visor with Cushioned Elastic Strap Closure - Sun 'N' Sand Hats Visor Cap Sun N Sand Hats HH3551A Tan OS (49-59 cm)
    Sale

    Clear UV Bill Sun Visor with Cushioned Elastic Strap Closure - Sun 'N' Sand Hats

    Original Price $ 28.50
    Current Price $ 19.99

    Enhance your performance and visibility with this high-function sport visor featuring a unique clear plastic bill for unobstructed surround vision....

    View full details
    Original Price $ 28.50
    Current Price $ 19.99
    Sale
  • Reversible Terrycloth-Cotton Twill Wide Brim Sun Hat - MCI Wide Brim Sun Hat MegaCI 6590-NVRD Navy L (58.5 cm)
    Reversible Terrycloth-Cotton Twill Wide Brim Sun Hat - MCI Wide Brim Sun Hat MegaCI

    Reversible Terrycloth-Cotton Twill Wide Brim Sun Hat - MCI

    $ 24.00

    Enjoy versatile sun protection with this fun and functional wide-brim reversible beach hat designed specifically for larger head sizes. Featuring a...

    View full details
    $ 24.00
  • Darby Cloche by Wallaroo Hat Company Cloche Wallaroo Hats DARB- Ivory/Blue OS (58 cm)
    Darby Cloche by Wallaroo Hat Company Cloche Wallaroo Hats

    Darby Cloche by Wallaroo Hat Company

    $ 61.00

    Introducing the Darby Cloche—a timeless two-tone design that celebrates effortless elegance. This ivory beauty features striking contrast stitching...

    View full details
    $ 61.00
  • Ponytail Opening Floral Trucker's Cap - Sun 'N' Sand Hats Cap Sun N Sand Hats
    Ponytail Opening Floral Trucker's Cap - Sun 'N' Sand Hats Cap Sun N Sand Hats HH3592B Ivory OS

    Ponytail Opening Floral Trucker's Cap - Sun 'N' Sand Hats

    $ 31.00

    Designed for the active woman who refuses to compromise on style, this ponytail trucker's cap combines functionality with vibrant flair. The struct...

    View full details
    $ 31.00
  • Detachable Crown Wide Brim Cap-Sun Visor - Sun 'N' Sand Hats Cap Sun N Sand Hats
    Detachable Crown Wide Brim Cap-Sun Visor - Sun 'N' Sand Hats Cap Sun N Sand Hats HH3586B Beige OS

    Detachable Crown Wide Brim Cap-Sun Visor - Sun 'N' Sand Hats

    $ 34.00

    Embrace sun protection without compromise. This innovative wide-brim cap features a detachable crown that zips away to reveal a sleek sun visor—giv...

    View full details
    $ 34.00
  • Stretchy Poly-Knit Band Sun Visor with Strap Closure - Sun 'N' Sand Hat Visor Cap Sun N Sand Hats HH3550B Black OS
    Stretchy Poly-Knit Band Sun Visor with Strap Closure - Sun 'N' Sand Hat Visor Cap Sun N Sand Hats HH3550A Natural OS
    Sale

    Stretchy Poly-Knit Band Sun Visor with Strap Closure - Sun 'N' Sand Hat

    Original Price $ 34.00
    Current Price $ 24.99

    Shield yourself from the sun while staying active with this versatile visor. The flexible poly-knit band stretches to fit medium to large heads com...

    View full details
    Original Price $ 34.00
    Current Price $ 24.99
    Sale
  • Victoria Cap - Wallaroo Hat Company Facesaver Hat Wallaroo Hats
    Victoria Cap - Wallaroo Hat Company Facesaver Hat Wallaroo Hats

    Victoria Cap - Wallaroo Hat Company

    $ 53.00

    Introducing the Victoria Cap, a brand-new addition to Wallaroo’s iconic Victoria collection. This innovative sun cap blends the comfort of a classi...

    View full details
    $ 53.00
  • Lady Brett Cloche by Wallaroo Hat Company Cloche Wallaroo Hats
    Lady Brett Cloche by Wallaroo Hat Company Cloche Wallaroo Hats

    Lady Brett Cloche by Wallaroo Hat Company

    $ 71.00

    This newest addition to Wallaroo’s Jane Seymour Collection captures the actress’s signature elegance with a classic cloche silhouette that never go...

    View full details
    $ 71.00
  • Greenwich by Wallaroo Hat Company Fedora Hat Wallaroo Hats
    Greenwich by Wallaroo Hat Company Fedora Hat Wallaroo Hats

    Greenwich by Wallaroo Hat Company

    $ 73.00

    The Greenwich brings polished sophistication to sun-safe style with its gently upturned brim and beautifully structured safari crown. Designed for ...

    View full details
    $ 73.00
  • Everett Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats EVRT-MC-M Mixed Camel M/L (59 cm)
    Everett Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Everett Fedora by Wallaroo Hat Company

    $ 69.00

    Designed specifically for golfers, the Everett brings together classic fedora style and high-performance bamboo fabric to keep you protected and co...

    View full details
    $ 69.00
  • Cotton Sun Hat with Ponytail Opening - Scala Hats for Women Wide Brim Hat Scala Hats SCA11739-WHBLK White / Black M/L (57 - 58 cm)
    Cotton Sun Hat with Ponytail Opening - Scala Hats for Women Wide Brim Hat Scala Hats

    Cotton Sun Hat with Ponytail Opening - Scala Hats for Women

    $ 37.00

    Designed for active women who refuse to compromise on style or sun protection, this Scala cotton sun hat combines practical functionality with eleg...

    View full details
    $ 37.00
  • Vintage Bronco Full-Grain Leather Outback Hat - Red Rock Hats Safari Hat Red Rock Hats 1081HI3S Hickory Small (53 cm)

    Vintage Bronco Full-Grain Leather Outback Hat - Red Rock Hats

    $ 95.00

    Red Rock Fold-A-Bull Australian Leather Hat Crafted from premium full-grain Australian cattle leather, the Fold-A-Bull is built for adventure. Its ...

    View full details
    $ 95.00

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.