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Packable & Crushable Hats – Travel Hats for Men & Women

  • Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288fss Fossil S/M (56 - 58 cm)

    Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear

    $ 32.00

    Embrace adventure with confidence in the Supplex Dimensional Brim Hat. This boonie-style design features a generously proportioned brim—4" front an...

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    $ 32.00
  • Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co.
    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co. MC359-CL2 Charcoal M (56 - 57 cm)

    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats

    $ 40.00

    Unstructured Supplex® nylon cap with foldaway sun shield. Sun shield/ neck cape folds into zipper pocket. Long bill, 3.75" peak with piping and mes...

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    $ 40.00
  • Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats Cap Dorfman Hat Co. mc117fs Fossil S/M (56 - 57 cm)
    Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats Cap Dorfman Hat Co.

    Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats

    $ 26.00

    Take on the outdoors with confidence in the DPC Supplex® Nylon Trail Hat with Sun Shield, designed for maximum protection and performance. Built wi...

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    $ 26.00
  • Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats
    Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats

    Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats

    $ 30.00

    Elevate your summer style with this timeless cotton hat from Sun 'N' Sand Hats—a bestseller for good reason. Crafted from breathable cotton with a ...

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    $ 30.00
  • Petite Size Packable Ribbon Sun Hat - Sunny Dayz™ Cloche Sun N Sand Hats HK303A Tan Small (56 cm)
    Petite Size Packable Ribbon Sun Hat - Sunny Dayz™ Cloche Sun N Sand Hats HK303B Sage Small (56 cm)

    Petite Size Packable Ribbon Sun Hat - Sunny Dayz™

    $ 18.00

    Elevate your travel wardrobe with this sophisticated petite ribbon cloche, designed for those who demand both elegance and practicality. The gracef...

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    $ 18.00
  • Petite Sedona by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Petite Sedona by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Petite Sedona by Wallaroo Hat Company

    $ 61.00

    The Petite Sedona brings rustic charm and sun-smart performance to smaller head sizes. Its woven paper-braid texture offers breathable comfort, whi...

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    $ 61.00
  • Palm Beach Safari by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Palm Beach Safari by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Palm Beach Safari by Wallaroo Hat Company

    $ 65.00

    The Palm Beach Safari Hat combines modern structure with lightweight comfort, making it a top choice for men and women who want dependable sun prot...

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    $ 65.00
  • Charlie XL Fedora for Large Heads by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Charlie Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Charlie Fedora by Wallaroo Hat Company

    $ 61.00

    The Charlie Fedora by Wallaroo Hat Company is a customer favorite that combines contemporary style with everyday comfort. Featuring clean lines and...

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    $ 61.00
  • Cotton Facesaver Cap - Milani Hats Cap Milani Hats
    Cotton Facesaver Cap - Milani Hats Cap Milani Hats BL7103sb Sky Blue Medium (57 cm)

    Cotton Facesaver Cap - Milani Hats

    $ 12.50

    Stay shaded and comfortable with this versatile cotton cap designed for all-day wear. The generous 4-inch peak shields your face and ears from the ...

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    $ 12.50
  • Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801nvs Navy S/M (56 cm)
    Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801whs White S/M (56 cm)

    Pigment Dyed Twill Bucket Hat - Mega Cap

    $ 15.00

    Embrace adventure with this timeless pigment dyed bucket hat, your perfect companion for every journey. Crafted from 100% cotton with a soft, washe...

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    $ 15.00
  • Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats Bucket Hat Scala Hats
    Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ325=WILL2 Willow M (22 5/8")

    Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats

    $ 46.00

    Take on the outdoors with confidence in this advanced Stetson boonie hat under the Scala brand, engineered for maximum protection and performance. ...

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    $ 46.00
  • Lycra Swimsuit Sun Visors in Fashion Colors - Tropical Trends Visor Cap Dorfman Hat Co.
    Lycra Swimsuit Sun Visors in Fashion Colors - Tropical Trends Visor Cap Dorfman Hat Co.

    Lycra Swimsuit Sun Visors in Fashion Colors - Tropical Trends

    $ 24.00

    Stay poolside and sun-protected with this innovative floating aqua visor, designed for swimmers and water aerobics enthusiasts. Crafted from lightw...

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    $ 24.00
  • Cativa Flat Crown Floppy Hat - Sun 'N' Sand Hat Bolero Hat Sun N Sand Hats
    Cativa Flat Crown Floppy Hat - Sun 'N' Sand Hat Bolero Hat Sun N Sand Hats hh2137C mf Moss green Medium (57 cm)

    Cativa Flat Crown Floppy Hat - Sun 'N' Sand Hat

    $ 37.00

    Embrace effortless summer style with this stunning flat crown gaucho hat, designed for those who refuse to compromise on sun protection or sophisti...

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    $ 37.00
  • Lia Packable Up Turned Brim Sun Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats hh2177E Pistachio Medium (57 cm)
    Lia Packable Up Turned Brim Sun Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats hh2177F Yellow Medium (57 cm)

    Lia Packable Up Turned Brim Sun Hat - Sun 'N' Sand Hats

    $ 31.00

    Discover effortless sun protection with the Lia Packable Up Turned Brim Sun Hat. This lightweight braid design features a gracefully curved brim th...

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    $ 31.00
  • Cotton Souwestern Summer Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats
    Cotton Souwestern Summer Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats hh1391E Light Blue OS

    Cotton Souwestern Summer Hat - Sun 'N' Sand Hats

    $ 27.00

    Experience effortless style and comfort with this versatile cotton summer hat. The thoughtfully designed three-panel dome crown pairs with a dimens...

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    $ 27.00
  • Packable Rain Hat with Zipper Pocket - Angela & William Bucket Hat Epoch Hats
    Packable Rain Hat with Zipper Pocket - Angela & William Bucket Hat Epoch Hats cl3056mt Mint

    Packable Rain Hat with Zipper Pocket - Angela & William

    $ 15.00

    Stay dry in style with this clever bucket hat that's ready for anything! Designed for women who refuse to let a little rain slow them down, this li...

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    $ 15.00
  • Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co.
    Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co. jcpbh196s Army Small/Medium

    Unisex Boonie with Contrast Under Brim - St. Johns Bay

    $ 17.00

    Embrace adventure with this ultralight Taslon boonie hat, engineered for explorers. The contrast under-brim and trim add distinctive style, while m...

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    $ 17.00
  • Garment Washed Twill Boonie Hat - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-NAVY2 Navy Medium
    Garment Washed Twill Boonie Hat - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-KAKI2 Khaki Medium

    Garment Washed Twill Boonie Hat - DPC Outdoor Hats

    $ 27.00

    Command the outdoors with confidence in the Garment Washed Twill Boonie Hat by DPC Outdoor. Built from durable 100% cotton twill, this rugged bucke...

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    $ 27.00
  • Cotton Bucket Hat for Toddlers - Scala Hats for Kids Bucket Hat Scala Hats c91yw Yellow 2-4x
    Cotton Bucket Hat for Toddlers - Scala Hats for Kids Bucket Hat Scala Hats c913nv Navy 2-4x

    Cotton Bucket Hat for Toddlers - Scala Hats for Kids

    $ 12.00

    Introduce your little one to sunny days with this charming cotton bucket hat from Scala. Featuring delightful prints of rubber ducks, turtles, whal...

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    $ 12.00
  • Sedona XL Fedora for Large Head by Wallaroo Hat Company Safari Hat Wallaroo Hats
    Sedona Fedora by Wallaroo Hat Company Safari Hat Wallaroo Hats

    Sedona Fedora by Wallaroo Hat Company

    $ 61.00

    The full-size Sedona Safari Hat blends a relaxed woven texture with excellent sun protection for warm-weather outings. Its wide downturned brim pro...

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    $ 61.00
  • Mossy Oak Wide Brim Mesh Crown Safari -Infinity Safari Hat Dorfman Hat Co. MO28INM Olive Medium (57 cm)

    Mossy Oak Wide Brim Mesh Crown Safari -Infinity

    $ 29.00

    Camouflage mesh supplex nylon safari hat. Flat, solid crown top. Canvas bound, 2.75" wide brim. Mesh sidewall. Olive canvas band with Mossy Oak log...

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    $ 29.00

Travel Smarter with Packable & Crushable Hats

Whether you're heading to the beach, boarding a cruise, exploring a new city, or packing for an outdoor adventure, our collection of packable and crushable hats makes traveling with your favorite hat easier than ever.

Unlike rigid hats that require a separate hat box, these travel-friendly styles are designed to fit conveniently into your luggage while helping maintain their shape. Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. 

The best way to pack a hat depends on its material and crown style. Choose the packing method that works best for your style, and with a few simple techniques, you can keep your hat looking great trip after trip.

Four Ways to Pack Your Hat

Not every packable hat packs the same way. We've organized our travel hats into four easy-to-shop collections based on the recommended packing method.

Pack Flat Hats
Designed to lay flat between layers of clothing inside your suitcase, making efficient use of luggage space while protecting the hat's shape.

Stuff the Crown Hats
The crown is gently filled with soft clothing such as socks or T-shirts to support its shape while the brim rests naturally on top of your packed items.

Soft Taco Fold Hats
Flexible brims fold gently upward against the crown ("Soft Taco Fold") before being placed into your suitcase, allowing compact packing without damaging the hat.

Roll-Up Hats
Designed to fold in half and roll into a loose cone shape for compact packing. Once unpacked, these hats return to their original form with minimal adjustment.

Packing Tips

For extra protection in a suitcase, place a T-shirt or other soft clothing inside the crown when using the Soft Taco Fold packing method. If the hat has a chin strap, you can use it to help secure the hat in place during travel. For roll-up styles, use a scrunchie to gently hold the hat in its rolled shape and prevent it from unrolling in your luggage.

Whether you're planning a tropical vacation, weekend getaway, cruise, golf trip, hiking adventure, or sightseeing tour, our Packable & Crushable Hats collection offers casual, sporty, and stylish, travel-ready options for every destination.

Find the perfect hat, choose the packing method that fits your travel style, and enjoy reliable sun protection wherever your journey takes you.

Frequently Asked Questions about Packable & Crushable Hats – Travel Hats for Men & Women

What is the difference between a packable hat and a crushable hat?

A packable hat is designed to fold, flatten, roll, or compress for travel while maintaining its shape. A crushable hat is can withstand more careless handling and recover after unpacking. Many travel hats are both packable and crushable.

What is the best hat for traveling?

The best travel hat depends on how you prefer to pack. Some hats pack flat, some allow you to stuff the crown with soft clothing, others use a Soft Taco Fold, and some are designed to roll into a cone shape.

Which hat packing method is the best?

That depends on the hat's construction and style. Always use the packing method recommended for each style:

  • Pack Flat - mostly fabric hat and caps
  • Stuff the Crown - any packable hat style can be packed this way
  • Soft Taco Fold - mostly pinched crown packable hats, such as safari hats, fedoras
  • Roll-Up - mostly round-crown packable hats, such as beach hats, up-brim hats

Each method is designed to protect the hat while maximizing luggage space.

Are packable hats good for cruises and vacations?

Yes. Packable hats are ideal for cruises, beach vacations, sightseeing, golf trips, road trips, and business travel because they are lightweight, easy to pack, and provide dependable sun protection.