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Pack Flat Hats

  • Sanitas by Wallaroo Hats Bucket Hat Wallaroo Hats
    Sanitas by Wallaroo Hats Bucket Hat Wallaroo Hats

    Sanitas by Wallaroo Hats

    $ 57.00

    The Sanitas Sun Hat offers a delicate, feminine look with its soft brim and lightweight construction, and hidden ponytail opening. Designed for com...

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    $ 57.00
  • Women's Camper Hat with Adjustable Toggle - Scala Collection Trail Hat Scala Hats
    Women's Camper Hat with Adjustable Toggle - Scala Collection Trail Hat Scala Hats LC841-PLM Plum S/M (55-57 cm)

    Women's Camper Hat with Adjustable Toggle - Scala Collection

    $ 31.99

    Stay cool and protected with this innovative women's camper hat from Scala's premium collection. Engineered with laser-perforated panels for maximu...

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    $ 31.99
  • Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats Cap MegaCI
    Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats Cap MegaCI J7001 Natural 54-57 cm

    Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats

    $ 22.00

    Step into the sun with unstoppable confidence. This premium microfiber cap is engineered for petite frames, featuring a sculpted four-panel crown a...

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    $ 22.00
  • Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats Cap Dorfman Hat Co. mc117fs Fossil S/M (56 - 57 cm)
    Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats Cap Dorfman Hat Co.

    Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats

    $ 26.00

    Take on the outdoors with confidence in the DPC Supplex® Nylon Trail Hat with Sun Shield, designed for maximum protection and performance. Built wi...

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    $ 26.00
  • Cotton Twill Boonie Hat with Chin Cord - Stetson Hats Bucket Hat Stetson Hats STC407-NAVY3 Navy Large
    Cotton Twill Boonie Hat with Chin Cord - Stetson Hats Bucket Hat Stetson Hats STC407-NAVY2 Navy Medium

    Cotton Twill Boonie Hat with Chin Cord - Stetson Hats

    $ 32.00

    Command the outdoors with confidence in Stetson's rugged cotton twill boonie hat, designed for those who refuse to compromise on protection or perf...

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    $ 32.00
  • Petite Nylon Bucket Hat with Chin Cord - Scala Hats Trail Hat Scala Hats
    Petite Nylon Bucket Hat with Chin Cord - Scala Hats Trail Hat Scala Hats LC831-TEAL Teal S/M (55-57 cm)
    Sale

    Petite Nylon Bucket Hat with Chin Cord - Scala Hats

    Original Price $ 35.00
    Current Price $ 17.50

    Designed for petite frames, this featherweight nylon bucket hat delivers sun protection without the bulk. The shallow crown and straight sidewall c...

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    Original Price $ 35.00
    Current Price $ 17.50
    Sale
  • Quick Dry Nylon UV Bill Cap with Neck Cape - Sun 'N' Sand Hats Trail Hat Sun N Sand Hats HH3346A White

    Quick Dry Nylon UV Bill Cap with Neck Cape - Sun 'N' Sand Hats

    $ 34.50

    Experience ultimate sun protection with this innovative quick-dry nylon cap designed for active outdoor enthusiasts. The expansive 4-inch brim shie...

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    $ 34.50
  • Supplex Dimensional Brim Hat, Pink - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Pink - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288-PINK Pink S/M (56 cm)

    Supplex Dimensional Brim Hat, Pink - DPC Outdoor Headwear

    $ 32.00

    Step into your next adventure with unwavering confidence wearing this Supplex Dimensional Brim Hat. Engineered with premium Supplex® fabric, it com...

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    $ 32.00
  • No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-KAKI2 Khaki M (22 5/8")
    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MC432-OLIV2 Olive M (22 5/8")
    Sale

    No Fly Zone™ Equator Cooling Boonie Hat - Dorfman Hat Co

    Original Price $ 60.00
    Current Price $ 45.00

    Stay protected and comfortable in any environment with this high-performance boonie hat designed for serious outdoor use. Featuring a ventilated cr...

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    Original Price $ 60.00
    Current Price $ 45.00
    Sale
  • Wide Brim Nylon Flat Cap - Juniper UV Protection Wear Cap MegaCI J7213B-WHT White

    Wide Brim Nylon Flat Cap - Juniper UV Protection Wear

    $ 29.00

    Designed for outdoor enthusiasts, this performance nylon cap delivers superior sun protection, ventilation, and lightweight comfort for active days...

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    $ 29.00
  • Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co.
    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co Bucket Hat Dorfman Hat Co. MW340-KAKI3 Khaki Large

    Cold Weather Boonie Hat with Chin Cord - Dorfman Hat Co

    $ 60.00

    Embrace the elements with confidence in this Cold Weather Boonie Hat, engineered for adventurers who refuse to let harsh conditions slow them down....

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    $ 60.00
  • Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats Cap Great hats by Karen Keith
    Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats Cap Great hats by Karen Keith NH37-A Grey

    Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats

    $ 27.00

    Embrace sun protection without compromise. This versatile UV cap features an extensive 180-degree brim with a 5.75" peak that tapers elegantly, pai...

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    $ 27.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.