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Pack Flat Hats

  • Large Bill Flap Cap - Milani Hats Cap Milani Hats
    Large Bill Flap Cap - Milani Hats Cap Milani Hats F006-NG Neon Green OS (56-60 cm) Sale

    Large Bill Flap Cap - Milani Hats

    Original Price $ 18.00
    Current Price $ 12.99

    This bold four-panel cap commands attention with its oversized 2.75" bill and protective neck flap that shields you from sun exposure. Engineered f...

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    Original Price $ 18.00
    Current Price $ 12.99
    Sale
  • Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7249SBL Smokey Blue

    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.00

    Experience ultimate sun protection without compromise. This microfiber cap features a seven-panel crown with strategic mesh ventilation to keep you...

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    $ 29.00
  • Small Heads Large Bill Cap with Neck Cover - Milani Hats Cap Milani Hats
    Small Heads Large Bill Cap with Neck Cover - Milani Hats Cap Milani Hats KF006-KH Khaki XS / S (50-54 cm)

    Small Heads Large Bill Cap with Neck Cover - Milani Hats

    $ 11.99

    Designed for smaller head sizes, this innovative sun protection cap delivers comprehensive coverage with its expansive 180-degree bill and integrat...

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    $ 11.99
  • Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat Cap MegaCI
    Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat Cap MegaCI J7236 Khaki

    Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat

    $ 26.00

    Engineered for the adventurer who refuses to compromise, this Taslon cap transforms your outdoor experience with innovative design and protective p...

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    $ 26.00
  • Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co.
    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co. MC359-CL2 Charcoal M (56 - 57 cm)

    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats

    $ 40.00

    Unstructured Supplex® nylon cap with foldaway sun shield. Sun shield/ neck cape folds into zipper pocket. Long bill, 3.75" peak with piping and mes...

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    $ 40.00
  • Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI
    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI J7273-GREY Grey M/L

    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats

    $ 36.00

    Shield yourself from the sun with confidence in this versatile wide-brim hat designed for active lifestyles. Engineered with UPF50+ UV-blocking fab...

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    $ 36.00
  • Fishing Cap with Neck Cape and Shirt Clip Cap Capsmith 87mim Navy OS
    Fishing Cap with Neck Cape and Shirt Clip Cap Capsmith 87mim Khaki OS
    Sale

    Fishing Cap with Neck Cape and Shirt Clip

    Original Price $ 17.00
    Current Price $ 9.99

    Beat the heat and sun with this clever fishing cap that's got your back—literally! Crafted from a microfiber and nylon blend, this 6-panel wonder f...

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    Original Price $ 17.00
    Current Price $ 9.99
    Sale
  • Folding-Bill UV Compact Cap by Juniper Cap MegaCI
    Folding-Bill UV Compact Cap by Juniper Cap MegaCI J7240BK Black

    Folding-Bill UV Compact Cap by Juniper

    $ 26.00

    Designed for the adventurer who refuses to compromise, this Folding-Bill UV Compact Cap combines innovative engineering with everyday practicality....

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    $ 26.00
  • Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7250-WHT White

    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.75

    Embrace sun protection without compromise. This expansive UV cap features a commanding 180-degree brim with a 4.25" peak, paired with an innovative...

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    $ 29.75
  • Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats Cap MegaCI
    Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats Cap MegaCI J7001 Natural 54-57 cm

    Microfiber UV Bill Cap with Neck Cape - Juniper Sport Hats

    $ 22.00

    Step into the sun with unstoppable confidence. This premium microfiber cap is engineered for petite frames, featuring a sculpted four-panel crown a...

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    $ 22.00
  • Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats Cap Dorfman Hat Co. mc117fs Fossil S/M (56 - 57 cm)
    Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats Cap Dorfman Hat Co.

    Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats

    $ 26.00

    Take on the outdoors with confidence in the DPC Supplex® Nylon Trail Hat with Sun Shield, designed for maximum protection and performance. Built wi...

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    $ 26.00
  • Wide Brim Nylon Flat Cap - Juniper UV Protection Wear Cap MegaCI J7213B-WHT White

    Wide Brim Nylon Flat Cap - Juniper UV Protection Wear

    $ 29.00

    Designed for outdoor enthusiasts, this performance nylon cap delivers superior sun protection, ventilation, and lightweight comfort for active days...

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    $ 29.00
  • Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats Cap Great hats by Karen Keith
    Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats Cap Great hats by Karen Keith NH37-A Grey

    Wide Bill UV Cap with Neck Cover for Women - Karen Keith Hats

    $ 27.00

    Embrace sun protection without compromise. This versatile UV cap features an extensive 180-degree brim with a 5.75" peak that tapers elegantly, pai...

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    $ 27.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.