Skip to content

Pack Flat Hats

  • Solarweave® Cotton Boonie - DPC Outdoor Design Bucket Hat Dorfman Hat Co.
    Solarweave® Cotton Boonie - DPC Outdoor Design Bucket Hat Dorfman Hat Co. SPF1S Oatmeal Small (55 cm)

    Solarweave® Cotton Boonie - DPC Outdoor Design

    $ 23.00

    Stay cool, comfortable, and protected with this lightweight brushed cotton boonie hat, designed for hiking, fishing, camping, gardening, travel, an...

    View full details
    $ 23.00
  • Tommy Bahama Performance Flap Cap with Sun Shield Cap Tommy Bahama Hats TBW276-NAVY1 Navy S/M
    Tommy Bahama Performance Flap Cap with Sun Shield Cap Tommy Bahama Hats TBW276-KAKI1 Khaki S/M

    Tommy Bahama Performance Flap Cap with Sun Shield

    $ 29.00

    Take on sunny days with confidence in this Tommy Bahama Performance Fabric Flap Cap, engineered for superior coverage and all-day comfort. Crafted ...

    View full details
    $ 29.00
  • Tweed Patchwork Flat Cap - Dorfman Hats Flat Cap Dorfman Hat Co.
    Tweed Patchwork Flat Cap - Dorfman Hats Flat Cap Dorfman Hat Co. MW231-SM Brown Small/Medium

    Tweed Patchwork Flat Cap - Dorfman Hats

    $ 30.00

    Crafted from a balanced wool and polyester blend, this distinguished flat cap showcases an elegant patchwork design in rich blue and brown tweed to...

    View full details
    $ 30.00
  • Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7250-WHT White

    Taslon Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.75

    Embrace sun protection without compromise. This expansive UV cap features a commanding 180-degree brim with a 4.25" peak, paired with an innovative...

    View full details
    $ 29.75
  • Extra-Large Size Soaker Hat for Women - Kakadu Australia Safari Hat Kakadu
    Extra-Large Size Soaker Hat for Women - Kakadu Australia Safari Hat Kakadu 7H16REDX Red X-Large (60 cm)

    Extra-Large Size Soaker Hat for Women - Kakadu Australia

    $ 39.00

    Designed with larger-headed women in mind, this soaker hat combines style and function in one lightweight package. The elegant Florentine lace side...

    View full details
    $ 39.00
  • No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats Bucket Hat Scala Hats NFZ393-WILL2 Willow M Tan

    No Fly Zone™ Cooling Outback Hat with Chin Cord - Scala Hats

    $ 50.00

    Take on sun, rain, and insects with confidence in this high-performance outback hat powered by advanced HyperKewl™ cooling technology. Designed for...

    View full details
    $ 50.00
  • Jordan Knit Wool Blend Ivy Cap by Stacy Adams Hats Flat Cap Stacy Adams Hats
    Jordan Knit Wool Blend Ivy Cap by Stacy Adams Hats Flat Cap Stacy Adams Hats SAW667-GREY1 Grey Small/Medium Wool Blend
    Sale

    Jordan Knit Wool Blend Ivy Cap by Stacy Adams Hats

    Original Price $ 24.00
    Current Price $ 9.99

    FINAL SALE. Not eligible for return/exchange Crafted from a premium wool blend, this ivy cap combines heritage style with modern comfort for the di...

    View full details
    Original Price $ 24.00
    Current Price $ 9.99
    Sale
  • Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288fss Fossil S/M (56 - 58 cm)

    Supplex Dimensional Brim Hat, Fossil - DPC Outdoor Headwear

    $ 32.00

    Embrace adventure with confidence in the Supplex Dimensional Brim Hat. This boonie-style design features a generously proportioned brim—4" front an...

    View full details
    $ 32.00
  • Gibson Wool Blend Herringbone Ivy Cap - Dorfman Hat Flat Cap Dorfman Hat Co. MW367-NAVY3 Navy Large
    Gibson Wool Blend Herringbone Ivy Cap - Dorfman Hat Flat Cap Dorfman Hat Co. MW367-NAVY2 Navy Medium

    Gibson Wool Blend Herringbone Ivy Cap - Dorfman Hat

    $ 26.99

    This refined ivy cap combines classic herringbone weaving with a sophisticated wool blend construction. The structured 1.5" sewn peak offers timele...

    View full details
    $ 26.99
  • Water Repellent Poplin Bucket Rain Hat - Stetson Hats Bucket Hat Stetson Hats
    Water Repellent Poplin Bucket Rain Hat - Stetson Hats Bucket Hat Stetson Hats STW381BK2 Black Medium (22 1/2")

    Water Repellent Poplin Bucket Rain Hat - Stetson Hats

    $ 31.00

    Meet your new rainy day hero—a timeless Stetson bucket hat that keeps you dry without sacrificing style. Built from water-repellent poplin with a g...

    View full details
    $ 31.00
  • Hawaii Floral Print Cotton Bucket Hat  - Mega Cap Bucket Hat MegaCI
    Hawaii Floral Print Cotton Bucket Hat  - Mega Cap Bucket Hat MegaCI 7801Hm Black M/L (58 cm,)

    Hawaii Floral Print Cotton Bucket Hat - Mega Cap

    $ 10.00

    Embrace your vibrant spirit with this fun floral bucket hat, where tropical blooms meet timeless summer style. Crafted from soft cotton fabric feat...

    View full details
    $ 10.00
  • Dark Denim Bucket Hat with Orange Stitching - Stetson Hats Bucket Hat Stetson Hats
    Dark Denim Bucket Hat with Orange Stitching - Stetson Hats Bucket Hat Stetson Hats STW396 Denim Medium (57 cm)

    Dark Denim Bucket Hat with Orange Stitching - Stetson Hats

    $ 49.00

    Embrace timeless style with this versatile Stetson bucket hat, crafted from rich dark denim with striking orange stitching that frames the classic ...

    View full details
    $ 49.00
  • Fishing Hat with Pocket - Stetson® Hats Bucket Hat Stetson Hats STC414-KAKI2 Khaki Medium (22.5")

    Fishing Hat with Pocket - Stetson® Hats

    $ 32.00

    Discover the perfect companion for your next adventure with this timeless Stetson® fishing hat, built from sustainable recycled PET fabric. Featuri...

    View full details
    $ 32.00
  • Unisex Fleece Lined Ribbed Knit Beanie - Angela & William Beanie Epoch Hats BN1921A Navy
    Unisex Fleece Lined Ribbed Knit Beanie - Angela & William Beanie Epoch Hats BN1921A Olive

    Unisex Fleece Lined Ribbed Knit Beanie - Angela & William

    $ 9.50

    Stay cozy with this classic ribbed knit beanie that's got serious warmth credentials. The plush fleece lining keeps your head toasty, while the cuf...

    View full details
    $ 9.50
  • Classic Cotton Flat Cap for Men - Epoch Hats Flat Cap Epoch Hats
    Classic Cotton Flat Cap for Men - Epoch Hats Flat Cap Epoch Hats IV4128-SM Khaki Small/Medium

    Classic Cotton Flat Cap for Men - Epoch Hats

    $ 19.75

    Step up your style game with this timeless cotton flat cap from Epoch Hats. Featuring a classic structured crown and a snappy 1.5" bill, it's the p...

    View full details
    $ 19.75
  • Stetson Hats Greystone Plaid Flat Ivy Cap - Tan Flat Cap Stetson Hats
    Stetson Hats Greystone Plaid Flat Ivy Cap - Tan Flat Cap Stetson Hats stc298tnm Tan Medium (57 cm)

    Stetson Hats Greystone Plaid Flat Ivy Cap - Tan

    $ 32.00

    Elevate your everyday style with the Stetson Hats Greystone Plaid Flat Ivy Cap in Tan—a versatile accessory that seamlessly transitions from the go...

    View full details
    $ 32.00
  • Chevron Pattern Wool-Blend Flat Cap - Dorfman Hats Flat Cap Dorfman Hat Co. MW343-BLUE2 Blue Medium
    Chevron Pattern Wool-Blend Flat Cap - Dorfman Hats Flat Cap Dorfman Hat Co. MW343-GREY2 Grey Medium

    Chevron Pattern Wool-Blend Flat Cap - Dorfman Hats

    $ 19.00

    This refined wool-blend flat cap features a classic chevron weave construction with practical knit earlaps for added warmth. The structured 2-inch ...

    View full details
    $ 19.00
  • Water Repellent Cotton Packable Bucket Hat, M-2XL - Scala Hats Bucket Hat Scala Hats
    Water Repellent Cotton Packable Bucket Hat, M-2XL - Scala Hats Bucket Hat Scala Hats

    Water Repellent Cotton Packable Bucket Hat, M-2XL - Scala Hats

    $ 29.99

    Experience a trusted favorite with this bestselling Stetson Fairway hat, now crafted under the Scala brand. Designed for everyday versatility, this...

    View full details
    $ 29.99
  • Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats Cap Dorfman Hat Co. mc117fs Fossil S/M (56 - 57 cm)
    Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats Cap Dorfman Hat Co.

    Supplex® Nylon Boonie with Sun Shield - DPC Outdoor Hats

    $ 26.00

    Take on the outdoors with confidence in the DPC Supplex® Nylon Trail Hat with Sun Shield, designed for maximum protection and performance. Built wi...

    View full details
    $ 26.00
  • Cotton Twill Boonie Hat with Chin Cord - Stetson Hats Bucket Hat Stetson Hats STC407-NAVY3 Navy Large
    Cotton Twill Boonie Hat with Chin Cord - Stetson Hats Bucket Hat Stetson Hats STC407-NAVY2 Navy Medium

    Cotton Twill Boonie Hat with Chin Cord - Stetson Hats

    $ 32.00

    Command the outdoors with confidence in Stetson's rugged cotton twill boonie hat, designed for those who refuse to compromise on protection or perf...

    View full details
    $ 32.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.