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Pack Flat Hats

  • Casual Traveler by Wallaroo Hats Kettle Brim Hat Wallaroo Hats
    Casual Traveler by Wallaroo Hats Kettle Brim Hat Wallaroo Hats

    Casual Traveler by Wallaroo Hats

    $ 51.00

    The Casual Traveler is one of Wallaroo’s most versatile packable sun hats. Its soft, flexible brim offers wide, comfortable shade, while the lightw...

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    $ 51.00
  • Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co.
    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats Bucket Hat Dorfman Hat Co. MC2-KAKI1 Khaki Small (55 cm)

    Supplex® Nylon Boonie with Mesh Crown - DPC Global Hats

    $ 26.99

    Built for hiking, fishing, travel, and outdoor adventures, the Trailer Boonie Hat by DPC Outdoor combines advanced performance features with all-da...

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    $ 26.99
  • Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats Bucket Hat Dorfman Hat Co.
    Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats Bucket Hat Dorfman Hat Co. bh159NVM Navy Medium (57 cm)

    Cotton Boonie Hat with Turtle Tape Band - DPC Outdoor Hats

    $ 24.00

    Step into the wild with unwavering confidence wearing this premium cotton boonie hat, your trusted companion for every outdoor pursuit. Built from ...

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    $ 24.00
  • DPC Unstructured Twill Cap with USA Flag Cap Dorfman Hat Co. USA31KN Khaki/Navy
    DPC Unstructured Twill Cap with USA Flag Cap Dorfman Hat Co. USA31NR Navy/Red

    DPC Unstructured Twill Cap with USA Flag

    $ 14.75

    Celebrate American pride with this distinguished twill cap, crafted from premium 100% cotton for lasting comfort and durability. Featuring a beauti...

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    $ 14.75
  • Pro Style Twill Baseball Cap - MCI Hats Cap MegaCI 6901B-WHT White OS
    Pro Style Twill Baseball Cap - MCI Hats Cap MegaCI 6901B-NAVY Navy OS

    Pro Style Twill Baseball Cap - MCI Hats

    $ 7.50

    Step into confidence with this premium six-panel baseball cap that combines timeless style with modern functionality. Built from resilient poly-cot...

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    $ 7.50
  • No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats
    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats NFZ391-PACK2 Willow M (22 5/8")

    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats

    $ 53.00

    Take on the elements with confidence in the No Fly Zone™ Cooling Safari Hat, expertly engineered for outdoor enthusiasts who demand performance and...

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    $ 53.00
  • Cotton Facesaver Cap with Bow - Cappelli Hats Cap Cappelli Straworld L70-PINK Pink Medium (57 cm)
    Cotton Facesaver Cap with Bow - Cappelli Hats Cap Cappelli Straworld

    Cotton Facesaver Cap with Bow - Cappelli Hats

    $ 26.50

    Shield your face in style with this charming cotton facesaver cap featuring a delightful bow accent. The generous 4" peak and wraparound brim keep ...

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    $ 26.50
  • Hiker Low Crown Safari Breezer Hat - Henschel Hats Safari Hat Henschel Hats
    Hiker Low Crown Safari Breezer Hat - Henschel Hats Safari Hat Henschel Hats h5196EAS Earth Small (22")

    Hiker Low Crown Safari Breezer Hat - Henschel Hats

    $ 47.00

    Conquer the trail with a safari hat engineered for the adventurer in you. This low-crown silhouette pairs breathable mesh side panels with a comman...

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    $ 47.00
  • Cotton Breton Hat with Shapeable Brim - Milani Hat Kettle Brim Hat Milani Hats bh010PK Pink M/L (57 - 58 cm)
    Cotton Breton Hat with Shapeable Brim - Milani Hat Kettle Brim Hat Milani Hats bh010DN Denim M/L (57 - 58 cm)
    Sale

    Cotton Breton Hat with Shapeable Brim - Milani Hat

    Original Price $ 20.00
    Current Price $ 15.00

    Meet your new go-to summer companion! This charming breton hat features a soft, shapeable cotton construction that bends to your style—literally. T...

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    Original Price $ 20.00
    Current Price $ 15.00
    Sale
  • Brushed Microfiber Cap with Mesh Sides - MCI Cap MegaCI
    Brushed Microfiber Cap with Mesh Sides - MCI Cap MegaCI MC7691-KH Khaki

    Brushed Microfiber Cap with Mesh Sides - MCI

    $ 12.50

    Elevate your outdoor game with this premium brushed microfiber sport cap engineered for those who demand both style and substance. Built with a fou...

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    $ 12.50
  • DPC Distressed Twill Cap with Frayed USA Flag Cap Dorfman Hat Co. USA35pt Putty
    DPC Distressed Twill Cap with Frayed USA Flag Cap Dorfman Hat Co.

    DPC Distressed Twill Cap with Frayed USA Flag

    $ 14.50

    Embrace your patriotic spirit with this distinctive unstructured baseball cap. Crafted from garment-washed twill, it features a bold embroidered US...

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    $ 14.50
  • Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI
    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear Cap MegaCI J7249SBL Smokey Blue

    Microfiber Large Bill UV Cap with Neck Cape - Juniper UV Wear

    $ 29.00

    Experience ultimate sun protection without compromise. This microfiber cap features a seven-panel crown with strategic mesh ventilation to keep you...

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    $ 29.00
  • Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats
    Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats

    Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats

    $ 30.00

    Elevate your summer style with this timeless cotton hat from Sun 'N' Sand Hats—a bestseller for good reason. Crafted from breathable cotton with a ...

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    $ 30.00
  • Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. mc288whs White S/M (57 cm)

    Supplex Dimensional Brim Hat, White - DPC Outdoor Headwear

    $ 33.00

    Experience the perfect blend of performance and comfort with this Supplex Dimensional Brim Hat. Crafted from innovative Supplex® fabric, it deliver...

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    $ 33.00
  • Shapeable Brim Packable Ribbon Bucket Hat - Scala Hats Wide Brim Hat Scala Hats
    Shapeable Brim Packable Ribbon Bucket Hat - Scala Hats Wide Brim Hat Scala Hats

    Shapeable Brim Packable Ribbon Bucket Hat - Scala Hats

    $ 32.00

    Embrace versatility and protection with this Scala Collezion women's bucket hat, endorsed by the Skin Cancer Foundation for superior sun defense. T...

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    $ 32.00
  • Ardsley Perforated Baseball Cap - DPC Outdoor Hats Cap Dorfman Hat Co. BC358kh Khaki
    Ardsley Perforated Baseball Cap - DPC Outdoor Hats Cap Dorfman Hat Co.

    Ardsley Perforated Baseball Cap - DPC Outdoor Hats

    $ 15.00

    Stay cool and comfortable with the Ardsley Perforated Baseball Cap, engineered for active lifestyles. This six-panel design features strategically ...

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    $ 15.00
  • Lace Fashion Baseball Cap - CapSmith Cap Capsmith 95lac Tan Medium (57 cm)
    Lace Fashion Baseball Cap - CapSmith Cap Capsmith 95lac Yellow Medium (57 cm)
    Sale

    Lace Fashion Baseball Cap - CapSmith

    Original Price $ 7.75
    Current Price $ 3.00

    Rock a timeless look with this playful six-panel baseball cap that's as comfortable as it is stylish. Soft fabric wraps around your head while the ...

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    Original Price $ 7.75
    Current Price $ 3.00
    Sale
  • USA Flag Garment Washed Twill Cap with Brass Buckle Closure Cap MegaCI
    USA Flag Garment Washed Twill Cap with Brass Buckle Closure Cap MegaCI 7601F-BLK Black

    USA Flag Garment Washed Twill Cap with Brass Buckle Closure

    $ 12.50

    Embrace your patriotic spirit with this versatile unstructured baseball cap, crafted from premium garment-washed twill. The classic six-panel desig...

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    $ 12.50
  • Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats
    Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats H5316-EAS Earth Small (22")

    Adventurer Low Profile Safari Hat - Henschel Hats

    $ 47.00

    Embrace your wanderlust with this essential explorer's companion. Engineered for the modern adventurer, this safari hat combines breathable mesh pa...

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    $ 47.00
  • Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801nvs Navy S/M (56 cm)
    Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801whs White S/M (56 cm)

    Pigment Dyed Twill Bucket Hat - Mega Cap

    $ 15.00

    Embrace adventure with this timeless pigment dyed bucket hat, your perfect companion for every journey. Crafted from 100% cotton with a soft, washe...

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    $ 15.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.