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Pack Flat Hats

  • Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-PINK Pink M/L (57-59 cm)
    Women's Hiking Hat with Ponytail Hole - Scala Collection Trail Hat Scala Hats LC833-LAV Lavender M/L (57-59 cm)

    Women's Hiking Hat with Ponytail Hole - Scala Collection

    $ 32.99

    Hit the trail with confidence in this versatile hiking hat designed for active women. The structured oval crown features breathable mesh constructi...

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    $ 32.99
  • Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat Cap MegaCI
    Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat Cap MegaCI J7236 Khaki

    Taslon Folding-Bill Canyon Cap with Sun Shield - Juniper Hat

    $ 26.00

    Engineered for the adventurer who refuses to compromise, this Taslon cap transforms your outdoor experience with innovative design and protective p...

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    $ 26.00
  • Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-BGs Beige Small (55 cm)
    Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-OLs Olive Small (55 cm)

    Garment Washed Cotton Boonie Hat with Chin Strap - MCI

    $ 19.50

    Embrace adventure with this garment-washed cotton boonie hat, your trusted companion for every outdoor expedition. The pigment-dyed twill construct...

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    $ 19.50
  • Unisex Classic French Wool Beret - Angela & William Beanie Epoch Hats ww004kg Kelly Green
    Unisex Classic French Wool Beret - Angela & William Beanie Epoch Hats ww004nv Navy

    Unisex Classic French Wool Beret - Angela & William

    $ 12.00

    Timeless elegance meets cozy comfort with this charming wool beret, perfect for anyone seeking that effortlessly chic Parisian vibe. Crafted from 1...

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    $ 12.00
  • Microfiber Baseball Cap with Antique T-Slide - DPC Women Cap Dorfman Hat Co. BC346 Light Blue
    Microfiber Baseball Cap with Antique T-Slide - DPC Women Cap Dorfman Hat Co. BC346 Royal Blue

    Microfiber Baseball Cap with Antique T-Slide - DPC Women

    $ 12.00

    Discover effortless confidence with this beautifully crafted microfiber baseball cap designed for women who embrace their authentic style. The rela...

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    $ 12.00
  • No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ390PACK2 Willow M (22 5/8")

    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats

    $ 50.00

    Take on any environment with the No Fly Zone™ Defender Cooling Hiking Hat by Scala—engineered for superior sun protection, insect defense, and cool...

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    $ 50.00
  • Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288-GREY1 Grey S/M

    Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear

    $ 32.00

    Embrace adventure with confidence in this DPC Outdoor boonie-style hat, engineered for serious explorers. The dimensional brim spans 4" front and b...

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    $ 32.00
  • Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co.
    Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co. jcpbh196s Army Small/Medium

    Unisex Boonie with Contrast Under Brim - St. Johns Bay

    $ 17.00

    Embrace adventure with this ultralight Taslon boonie hat, engineered for explorers. The contrast under-brim and trim add distinctive style, while m...

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    $ 17.00
  • DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co.
    DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co. mc362l Olive Large (59 cm)

    DPC Global Microfiber Boonie Hat with Mesh Vent

    $ 21.00

    Engineered for adventurers who refuse to compromise, this microfiber boonie hat combines technical performance with versatile style. The ventilated...

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    $ 21.00
  • Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats
    Explorer by Wallaroo Hat Company Bucket Hat Wallaroo Hats

    Explorer by Wallaroo Hat Company

    $ 57.00

    The Explorer is a performance-driven boonie hat crafted for long days outdoors. Lightweight microfiber keeps it breathable and quick-drying, while ...

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    $ 57.00
  • Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. IJ33-TAN Tan OS
    Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. IJ33-BRN Brown OS

    Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats

    $ 24.00

    Channel your inner adventurer with the Coronado Indiana Jones Canvas Baseball Cap from Dorfman Hats. This structured six-panel design features an i...

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    $ 24.00
  • DPC Global Safari Hat with Mesh Top Safari Hat Dorfman Hat Co.
    DPC Global Safari Hat with Mesh Top Safari Hat Dorfman Hat Co. MSCN880KHS S Light Grey

    DPC Global Safari Hat with Mesh Top

    $ 25.00

    Enjoy exceptional comfort and timeless outdoor style with this breezy mesh crown safari hat, designed for hiking, fishing, gardening, travel, and e...

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    $ 25.00
  • The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats H99HT1006493101 KhakiOlive 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie

    $ 99.00

    The best-selling classic Tilley hat is a proven favorite for dependable protection in rain or sunshine. Designed in a lightweight, unisex boonie st...

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    $ 99.00
  • Water Repellent Poplin Bucket Hat, British Tan - DPC Hats Bucket Hat Dorfman Hat Co.
    Water Repellent Poplin Bucket Hat, British Tan - DPC Hats Bucket Hat Dorfman Hat Co. 830D-DTAN1 Tan Small (55 cm)

    Water Repellent Poplin Bucket Hat, British Tan - DPC Hats

    $ 22.50

    This water-repellent bucket hat from Dorfman Pacific Company is your new rainy-day companion. Built with a flat crown and subtly tapered sides for ...

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    $ 22.50
  • Ribbon Backless Facesaver Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats HH1286A White M/L (58 cm)

    Ribbon Backless Facesaver Hat - Sun 'N' Sand Hats

    $ 31.00

    Discover the perfect blend of style and sun safety with this innovative backless facesaver hat from Sun 'N' Sand. Crafted from premium grosgrain ri...

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    $ 31.00
  • DPC Global Soaker Baseball Cap - Dorfman Hats Cap Dorfman Hat Co.
    DPC Global Soaker Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. BC360-TAN Tan OS

    DPC Global Soaker Baseball Cap - Dorfman Hats

    $ 23.99

    Beat the heat with the DPC Soaker Baseball Cap, the newest addition to DPC’s best-selling cooling hat collection. Designed for hot-weather comfort,...

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    $ 23.99
  • Pigment Dyed Cotton Fishing Hat - Kenny K. Hats Bucket Hat Great hats by Karen Keith CH150-As Black S/M (57 cm)

    Pigment Dyed Cotton Fishing Hat - Kenny K. Hats

    $ 16.50

    Embrace timeless style with this classic cotton fishing hat, crafted from pigment-dyed fabric that develops character with every wear. The structur...

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    $ 16.50
  • Linen Ivy Cap with Mesh Lining - Stetson Driving Caps Flat Cap Stetson Hats STC145-KAKI4 Khaki X-Large (61 cm)
    Linen Ivy Cap with Mesh Lining - Stetson Driving Caps Flat Cap Stetson Hats STC145-KAKI2 Khaki Medium (57 cm)

    Linen Ivy Cap with Mesh Lining - Stetson Driving Caps

    $ 39.00

    Elevate your everyday style with this timeless khaki linen ivy cap, perfect for both the golf course and urban exploration. Featuring Stetson's ico...

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    $ 39.00
  • Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co.
    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co. MC359-CL2 Charcoal M (56 - 57 cm)

    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats

    $ 40.00

    Unstructured Supplex® nylon cap with foldaway sun shield. Sun shield/ neck cape folds into zipper pocket. Long bill, 3.75" peak with piping and mes...

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    $ 40.00
  • Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI
    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI J7273-GREY Grey M/L

    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats

    $ 36.00

    Shield yourself from the sun with confidence in this versatile wide-brim hat designed for active lifestyles. Engineered with UPF50+ UV-blocking fab...

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    $ 36.00
  • Shimmery Satin Fashion Baseball Cap - DNMC Cap Boardwalk Style Hats da7035 Silver M/L (58 cm)
    Shimmery Satin Fashion Baseball Cap - DNMC Cap Boardwalk Style Hats da7035 Navy M/L (58 cm)

    Shimmery Satin Fashion Baseball Cap - DNMC

    $ 10.00

    Elevate your everyday style with this luxurious satin baseball cap, designed for the modern woman who appreciates sophistication. Featuring a mesme...

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    $ 10.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.