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Pack Flat Hats

  • Cotton Breton Hat with Shapeable Brim - Milani Hat Kettle Brim Hat Milani Hats bh010PK Pink M/L (57 - 58 cm)
    Cotton Breton Hat with Shapeable Brim - Milani Hat Kettle Brim Hat Milani Hats bh010DN Denim M/L (57 - 58 cm) Sale

    Cotton Breton Hat with Shapeable Brim - Milani Hat

    Original Price $ 20.00
    Current Price $ 15.00

    Meet your new go-to summer companion! This charming breton hat features a soft, shapeable cotton construction that bends to your style—literally. T...

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    Original Price $ 20.00
    Current Price $ 15.00
    Sale
  • Canvas Duckbill Cap - Infinity Selections Flat Cap MegaCI
    Canvas Duckbill Cap - Infinity Selections Flat Cap MegaCI 2150OL Olive M/L (58 cm)

    Canvas Duckbill Cap - Infinity Selections

    $ 15.00

    Elevate your everyday style with this distinguished canvas duckbill cap, crafted for the modern man who values understated sophistication. The pigm...

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    $ 15.00
  • DPC Distressed Twill Cap with Frayed USA Flag Cap Dorfman Hat Co. USA35pt Putty
    DPC Distressed Twill Cap with Frayed USA Flag Cap Dorfman Hat Co.

    DPC Distressed Twill Cap with Frayed USA Flag

    $ 14.50

    Embrace your patriotic spirit with this distinctive unstructured baseball cap. Crafted from garment-washed twill, it features a bold embroidered US...

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    $ 14.50
  • Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats
    Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats Kettle Brim Hat Sun N Sand Hats

    Classic Ladies Cotton Up Brim Hat - Sun 'N' Sand Hats

    $ 30.00

    Elevate your summer style with this timeless cotton hat from Sun 'N' Sand Hats—a bestseller for good reason. Crafted from breathable cotton with a ...

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    $ 30.00
  • Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats Safari Hat Dorfman Hat Co. 865CM2X Camel 2X-Large (63 cm)

    Brushed Twill Mesh Crown Safari Hat, 2XL- DPC Outdoor Hats

    $ 32.00

    Stay cool and protected with the Brushed Twill Mesh Crown Safari Hat by DPC Outdoor, designed specifically in a 2XL size for a comfortable, accommo...

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    $ 32.00
  • USA Flag Garment Washed Twill Cap with Brass Buckle Closure Cap MegaCI
    USA Flag Garment Washed Twill Cap with Brass Buckle Closure Cap MegaCI 7601F-BLK Black

    USA Flag Garment Washed Twill Cap with Brass Buckle Closure

    $ 12.50

    Embrace your patriotic spirit with this versatile unstructured baseball cap, crafted from premium garment-washed twill. The classic six-panel desig...

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    $ 12.50
  • Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats
    Adventurer Low Profile Safari Hat - Henschel Hats Safari Hat Henschel Hats H5316-EAS Earth Small (22")

    Adventurer Low Profile Safari Hat - Henschel Hats

    $ 47.00

    Embrace your wanderlust with this essential explorer's companion. Engineered for the modern adventurer, this safari hat combines breathable mesh pa...

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    $ 47.00
  • Textured Linen and Cotton Blend Ivy Cap - Mega Cap Flat Cap MegaCI
    Textured Linen and Cotton Blend Ivy Cap - Mega Cap Flat Cap MegaCI MC2145gys Grey S/M (57 cm)

    Textured Linen and Cotton Blend Ivy Cap - Mega Cap

    $ 15.00

    Command attention with this iconic ivy cap, engineered for those who embrace quality and purpose. Crafted from a luxurious linen and cotton blend, ...

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    $ 15.00
  • Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801nvs Navy S/M (56 cm)
    Pigment Dyed Twill Bucket Hat - Mega Cap Bucket Hat MegaCI 7801whs White S/M (56 cm)

    Pigment Dyed Twill Bucket Hat - Mega Cap

    $ 15.00

    Embrace adventure with this timeless pigment dyed bucket hat, your perfect companion for every journey. Crafted from 100% cotton with a soft, washe...

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    $ 15.00
  • Petite Denim Bucket Hat with Metallic Band for Small Heads Bucket Hat MegaCI MC7871Y Light Denim Small (54 cm)
    Petite Denim Bucket Hat with Metallic Band for Small Heads Bucket Hat MegaCI MC7871Y Dark Denim Small (54 cm)

    Petite Denim Bucket Hat with Metallic Band for Small Heads

    $ 12.00

    Discover confidence in every wear with this denim bucket hat designed specifically for petite proportions. The soft, washed denim fabric showcases ...

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    $ 12.00
  • Cotton Bucket Hat with Drawstring - Karen Keith Hats Bucket Hat Great hats by Karen Keith
    Cotton Bucket Hat with Drawstring - Karen Keith Hats Bucket Hat Great hats by Karen Keith ch50OLM Olive S/M (54-56 cm)

    Cotton Bucket Hat with Drawstring - Karen Keith Hats

    $ 16.50

    Elevate your everyday with this iconic cotton bucket hat, crafted for those who refuse to compromise on style or substance. Featuring a refined 2.5...

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    $ 16.50
  • White Twill Bucket Hat for Small Heads - Mega Cap Bucket Hat MegaCI MC7801Y White XS (54 cm)

    White Twill Bucket Hat for Small Heads - Mega Cap

    $ 13.50

    Discover effortless style with this versatile white twill bucket hat, thoughtfully designed for smaller head sizes and young adventurers. The struc...

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    $ 13.50
  • Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-YELL2 Yellow Medium
    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats Bucket Hat Dorfman Hat Co. BH56-ORAN3 Orange Large

    Garment Washed Twill Boonie Hats - Dorfman Outdoor Hats

    $ 24.00

    Built for durability and outdoor performance, the DPC Outdoor cotton bucket hat delivers reliable sun protection with a rugged, military-inspired e...

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    $ 24.00
  • Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats
    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats Safari Hat Stetson Hats STC384-KAKI2 Khaki Medium (22 1/4")
    Sale

    Canvas Aussie Packable Breezer Safari Hat - Stetson Hats

    Original Price $ 47.00
    Current Price $ 40.00

    Embrace adventure with this iconic Aussie packable breezer safari hat, engineered for explorers who refuse to compromise on style or comfort. The b...

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    Original Price $ 47.00
    Current Price $ 40.00
    Sale
  • DPC Floating Sailing Hat Bucket Hat Dorfman Hat Co.
    DPC Floating Sailing Hat Bucket Hat Dorfman Hat Co. 943-PACK1 Ivory Small (55 cm)
    Sale

    DPC Floating Sailing Hat

    Original Price $ 39.00
    Current Price $ 35.00

    Navigate the waters with confidence in the DPC Floating Sailing Hat, engineered for serious water enthusiasts. This Scotchgard-treated canvas desig...

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    Original Price $ 39.00
    Current Price $ 35.00
    Sale
  • Linen Trail Hat with Chin Cord - Scala  Women's Hats Wide Brim Hat Scala Hats LC834-BLK Black Small (55 cm)
    Linen Trail Hat with Chin Cord - Scala  Women's Hats Wide Brim Hat Scala Hats

    Linen Trail Hat with Chin Cord - Scala Women's Hats

    $ 39.99

    Crafted from a textured linen weave, this women's trail hat delivers exceptional sun protection with UPF 50+ rating, ideal for outdoor adventures. ...

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    $ 39.99
  • Plaid Cotton Baseball Cap for Small Heads Cap MegaCI
    Plaid Cotton Baseball Cap for Small Heads Cap MegaCI MC6569Y-BK Black Extra-Small (50-54 cm)
    Sale

    Plaid Cotton Baseball Cap for Small Heads

    Original Price $ 15.25
    Current Price $ 7.75

    Own your look with this striking plaid cotton baseball cap, thoughtfully sized for smaller head proportions. The classic plaid design pairs seamles...

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    Original Price $ 15.25
    Current Price $ 7.75
    Sale
  • Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-BGs Beige Small (55 cm)
    Garment Washed Cotton Boonie Hat with Chin Strap - MCI Bucket Hat MegaCI MC7804A-OLs Olive Small (55 cm)

    Garment Washed Cotton Boonie Hat with Chin Strap - MCI

    $ 19.50

    Embrace adventure with this garment-washed cotton boonie hat, your trusted companion for every outdoor expedition. The pigment-dyed twill construct...

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    $ 19.50
  • DPC Kid's Twill Baseball Cap Cap Dorfman Hat Co.
    DPC Kid's Twill Baseball Cap Cap Dorfman Hat Co. C108-NAVY Navy XS

    DPC Kid's Twill Baseball Cap

    $ 12.50

    Designed for young adventurers, this six-panel baseball cap features soft, garment-washed cotton twill that's built to last through every outdoor e...

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    $ 12.50
  • Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld
    Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld CSW411CR Coral Medium (57 cm)

    Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld

    $ 27.00

    Make a splash this summer with our vibrant tie dye bucket hat! Crafted from soft cotton canvas with a playful multicolor design, this wide-brimmed ...

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    $ 27.00
  • Side Snap Garment Washed Twill Boonie Hat - DPC Kids Bucket Hat Dorfman Hat Co. C868-KHOL Khaki / Olive XS (53 cm)
    Side Snap Garment Washed Twill Boonie Hat - DPC Kids Bucket Hat Dorfman Hat Co. C868-KHBK Khaki / Black XS (53 cm)

    Side Snap Garment Washed Twill Boonie Hat - DPC Kids

    $ 26.00

    Designed for young adventurers, this garment-washed cotton twill boonie hat combines timeless style with practical protection. The classic stitched...

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    $ 26.00
  • Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. IJ33-TAN Tan OS
    Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats Cap Dorfman Hat Co. IJ33-BRN Brown OS

    Coronado Indiana Jones Canvas Baseball Cap - Dorfman Hats

    $ 24.00

    Channel your inner adventurer with the Coronado Indiana Jones Canvas Baseball Cap from Dorfman Hats. This structured six-panel design features an i...

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    $ 24.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.