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Pack Flat Hats

  • No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ390PACK2 Willow M (22 5/8")

    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats

    $ 50.00

    Take on any environment with the No Fly Zone™ Defender Cooling Hiking Hat by Scala—engineered for superior sun protection, insect defense, and cool...

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    $ 50.00
  • Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16REDX Red XL (59 cm)
    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia Safari Hat Kakadu 7H16BLUEX Light Blue XL (59 cm)

    Stroller Soaka Outback Hat for Large Heads - Kakadu Australia

    $ 37.00

    Beat the heat in style with this unisex Outback soaker hat, engineered for those with larger head sizes. The perforated sidewalls keep air flowing ...

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    $ 37.00
  • Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co.
    Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear Bucket Hat Dorfman Hat Co. MC288-GREY1 Grey S/M

    Supplex Dimensional Brim Hat, Grey - DPC Outdoor Headwear

    $ 32.00

    Embrace adventure with confidence in this DPC Outdoor boonie-style hat, engineered for serious explorers. The dimensional brim spans 4" front and b...

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    $ 32.00
  • Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats
    Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats

    Jr. Explorer by Wallaroo Hats

    $ 33.00

    The JR. Explorer Hat is built for active kids and petite adults who love exploring outside. Made from lightweight, breathable microfiber, it offers...

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    $ 33.00
  • Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld
    Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld Bucket Hat Cappelli Straworld CSW411CR Coral Medium (57 cm)

    Tie Dye Splash Cotton Bucket Hat - Cappelli Straworld

    $ 27.00

    Make a splash this summer with our vibrant tie dye bucket hat! Crafted from soft cotton canvas with a playful multicolor design, this wide-brimmed ...

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    $ 27.00
  • Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co.
    Unisex Boonie with Contrast Under Brim - St. Johns Bay Bucket Hat Dorfman Hat Co. jcpbh196s Army Small/Medium

    Unisex Boonie with Contrast Under Brim - St. Johns Bay

    $ 17.00

    Embrace adventure with this ultralight Taslon boonie hat, engineered for explorers. The contrast under-brim and trim add distinctive style, while m...

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    $ 17.00
  • DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co.
    DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co. mc362l Olive Large (59 cm)

    DPC Global Microfiber Boonie Hat with Mesh Vent

    $ 21.00

    Engineered for adventurers who refuse to compromise, this microfiber boonie hat combines technical performance with versatile style. The ventilated...

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    $ 21.00
  • Side Snap Garment Washed Twill Boonie Hat - DPC Kids Bucket Hat Dorfman Hat Co. C868-KHOL Khaki / Olive XS (53 cm)
    Side Snap Garment Washed Twill Boonie Hat - DPC Kids Bucket Hat Dorfman Hat Co. C868-KHBK Khaki / Black XS (53 cm)

    Side Snap Garment Washed Twill Boonie Hat - DPC Kids

    $ 26.00

    Designed for young adventurers, this garment-washed cotton twill boonie hat combines timeless style with practical protection. The classic stitched...

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    $ 26.00
  • Jr. Explorer by Wallaroo Hats Bucket Hat Wallaroo Hats
    Explorer by Wallaroo Hat Company Bucket Hat Wallaroo Hats

    Explorer by Wallaroo Hat Company

    $ 57.00

    The Explorer is a performance-driven boonie hat crafted for long days outdoors. Lightweight microfiber keeps it breathable and quick-drying, while ...

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    $ 57.00
  • Small Heads Boonie Hat with Chin Cord - Sunny Dayz™ Bucket Hat Sun N Sand Hats
    Small Heads Boonie Hat with Chin Cord - Sunny Dayz™ Bucket Hat Sun N Sand Hats HK404C-L Blue 55 cm

    Small Heads Boonie Hat with Chin Cord - Sunny Dayz™

    $ 25.00

    Discover the perfect fit with our Sunny Dayz™ Boonie Hat, thoughtfully designed for smaller head sizes. This versatile bucket hat features a struct...

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    $ 25.00
  • DPC Global Safari Hat with Mesh Top Safari Hat Dorfman Hat Co.
    DPC Global Safari Hat with Mesh Top Safari Hat Dorfman Hat Co. MSCN880KHS S Light Grey

    DPC Global Safari Hat with Mesh Top

    $ 25.00

    Enjoy exceptional comfort and timeless outdoor style with this breezy mesh crown safari hat, designed for hiking, fishing, gardening, travel, and e...

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    $ 25.00
  • The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats H99HT1006493101 KhakiOlive 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie

    $ 99.00

    The best-selling classic Tilley hat is a proven favorite for dependable protection in rain or sunshine. Designed in a lightweight, unisex boonie st...

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    $ 99.00
  • Ribbon Backless Facesaver Hat - Sun 'N' Sand Hats Facesaver Hat Sun N Sand Hats HH1286A White M/L (58 cm)

    Ribbon Backless Facesaver Hat - Sun 'N' Sand Hats

    $ 31.00

    Discover the perfect blend of style and sun safety with this innovative backless facesaver hat from Sun 'N' Sand. Crafted from premium grosgrain ri...

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    $ 31.00
  • Little Bucket Hat with Split Brim - Jeanne Simmons Hats Cloche Jeanne Simmons Accessories
    Little Bucket Hat with Split Brim - Jeanne Simmons Hats Cloche Jeanne Simmons Accessories JS9160 Brown

    Little Bucket Hat with Split Brim - Jeanne Simmons Hats

    $ 20.00

    This standout women’s packable sun hat was designed for effortless summer style. The 2.5" shapeable brim lets you customize your look—tilt it, curv...

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    $ 20.00
  • Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co.
    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co. MC359-CL2 Charcoal M (56 - 57 cm)

    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats

    $ 40.00

    Unstructured Supplex® nylon cap with foldaway sun shield. Sun shield/ neck cape folds into zipper pocket. Long bill, 3.75" peak with piping and mes...

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    $ 40.00
  • Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI
    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats Cap MegaCI J7273-GREY Grey M/L

    Wide Brim Sun Hat with Neck Flap - Juniper UV Blocking Hats

    $ 36.00

    Shield yourself from the sun with confidence in this versatile wide-brim hat designed for active lifestyles. Engineered with UPF50+ UV-blocking fab...

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    $ 36.00
  • Chicopee Rough Cotton Split Brim Cloche Hat - Callanan Hats Cloche Callanan Hats
    Chicopee Rough Cotton Split Brim Cloche Hat - Callanan Hats Cloche Callanan Hats cr316bk Black OS

    Chicopee Rough Cotton Split Brim Cloche Hat - Callanan Hats

    $ 39.00

    Meet your new summer essential—a delightful cloche hat woven from rough cotton and linen that's ready for adventure. The shapeable split brim stret...

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    $ 39.00
  • Cotton Bucket Hat for Toddlers - Scala Hats for Kids Bucket Hat Scala Hats c91yw Yellow 2-4x
    Cotton Bucket Hat for Toddlers - Scala Hats for Kids Bucket Hat Scala Hats c913nv Navy 2-4x

    Cotton Bucket Hat for Toddlers - Scala Hats for Kids

    $ 12.00

    Introduce your little one to sunny days with this charming cotton bucket hat from Scala. Featuring delightful prints of rubber ducks, turtles, whal...

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    $ 12.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.