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Pack Flat Hats

  • Henschel Hats - 10 Point Microfiber Hiking Hat Bucket Hat Henschel Hats
    Henschel Hats - 10 Point Microfiber Hiking Hat Bucket Hat Henschel Hats H5552-13TNm Tan Medium (22 1/4")

    Henschel Hats - 10 Point Microfiber Hiking Hat

    $ 49.00

    Unleash your potential on every outdoor expedition with the Henschel 10 Point Microfiber Hiking Hat. Engineered for adventurers who refuse to let w...

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    $ 49.00
  • DPC Dyed Twill Bucket Hat with Pocket Bucket Hat Dorfman Hat Co. BH32NVS Navy S/M
    DPC Dyed Twill Bucket Hat with Pocket Bucket Hat Dorfman Hat Co.

    DPC Dyed Twill Bucket Hat with Pocket

    $ 19.00

    Step into your next adventure with confidence in this timeless cotton bucket hat. Built from pigment-dyed twill, it combines classic fishing hat he...

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    $ 19.00
  • Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats Bucket Hat Scala Hats
    Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ325=WILL2 Willow M (22 5/8")

    Reel In No Fly Zone Neck Flap Hiking Hat - Scala Hats

    $ 46.00

    Take on the outdoors with confidence in this advanced Stetson boonie hat under the Scala brand, engineered for maximum protection and performance. ...

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    $ 46.00
  • No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats
    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats Safari Hat Stetson Hats NFZ391-PACK2 Willow M (22 5/8")

    No Fly Zone™ Cooling Safari Hat with Sun Shield - Scala Hats

    $ 53.00

    Take on the elements with confidence in the No Fly Zone™ Cooling Safari Hat, expertly engineered for outdoor enthusiasts who demand performance and...

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    $ 53.00
  • No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats
    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats Bucket Hat Scala Hats NFZ390PACK2 Willow M (22 5/8")

    No Fly Zone™ Defender Cooling Hiking Hat - Scala Hats

    $ 50.00

    Take on any environment with the No Fly Zone™ Defender Cooling Hiking Hat by Scala—engineered for superior sun protection, insect defense, and cool...

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    $ 50.00
  • DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co.
    DPC Global Microfiber Boonie Hat with Mesh Vent Bucket Hat Dorfman Hat Co. mc362l Olive Large (59 cm)

    DPC Global Microfiber Boonie Hat with Mesh Vent

    $ 21.00

    Engineered for adventurers who refuse to compromise, this microfiber boonie hat combines technical performance with versatile style. The ventilated...

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    $ 21.00
  • The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie Bucket Hat Tilley Endurables Hats H99HT1006493101 KhakiOlive 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Broad Brim LTM6 Boonie

    $ 99.00

    The best-selling classic Tilley hat is a proven favorite for dependable protection in rain or sunshine. Designed in a lightweight, unisex boonie st...

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    $ 99.00
  • Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co.
    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats Cap Dorfman Hat Co. MC359-CL2 Charcoal M (56 - 57 cm)

    Supplex® Nylon Fishing Cap with Keeper Clip - DPC Global Hats

    $ 40.00

    Unstructured Supplex® nylon cap with foldaway sun shield. Sun shield/ neck cape folds into zipper pocket. Long bill, 3.75" peak with piping and mes...

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    $ 40.00
  • Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-LGYS Light Grey S/M
    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats Bucket Hat Epoch Hats BK2117-DGYS Dark Grey S/M

    Rip Stop Nylon Quick Dry Hiking Trail Hat - Elysium Land Hats

    $ 29.00

    Hit the trail with confidence in this ripstop nylon boonie hat designed for adventurers who refuse to compromise on comfort. The quick-dry fabric b...

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    $ 29.00
  • Snapside Floater Boonie with Chin Strap - Stetson Hats Bucket Hat Stetson Hats
    Snapside Floater Boonie with Chin Strap - Stetson Hats Bucket Hat Stetson Hats STC286M Khaki Medium (57 cm)

    Snapside Floater Boonie with Chin Strap - Stetson Hats

    $ 30.00

    Master the elements with this Stetson Snapside Floater Boonie, your trusted partner for water-based pursuits. Built for sailors, boaters, and fishi...

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    $ 30.00
  • The Airflo® Tilley Hat - Medium Brim LTM5 Boonie Bucket Hat Tilley Endurables Hats
    The Airflo® Tilley Hat - Medium Brim LTM5 Boonie Bucket Hat Tilley Endurables Hats H00HT1005728101 Rockface 6 7/8 (55 cm)

    The Airflo® Tilley Hat - Medium Brim LTM5 Boonie

    $ 99.00

    The best-selling classic Tilley hat is a trusted choice for rain or shine, designed to perform wherever your day takes you. This lightweight, unise...

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    $ 99.00
  • Fishing Hat with Pocket - Stetson® Hats Bucket Hat Stetson Hats STC414-KAKI2 Khaki Medium (22.5")

    Fishing Hat with Pocket - Stetson® Hats

    $ 32.00

    Discover the perfect companion for your next adventure with this timeless Stetson® fishing hat, built from sustainable recycled PET fabric. Featuri...

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    $ 32.00
  • Lightweight Boonie Hat with Chin Strap - Sun 'N' Sand Hats Bucket Hat Sun N Sand Hats
    Lightweight Boonie Hat with Chin Strap - Sun 'N' Sand Hats Bucket Hat Sun N Sand Hats HH3588B Beige OS (57.5 cm)

    Lightweight Boonie Hat with Chin Strap - Sun 'N' Sand Hats

    $ 37.00

    Conquer the trail with this versatile boonie hat, your trusted companion for every outdoor expedition. The flat crown design features strategic mes...

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    $ 37.00
  • Modern Airflo® Boonie Hat - Tilley Hats Bucket Hat Tilley Endurables Hats
    Modern Airflo® Boonie Hat - Tilley Hats Bucket Hat Tilley Endurables Hats H04HT10016102 Light Stone 7 (56 cm)

    Modern Airflo® Boonie Hat - Tilley Hats

    $ 99.00

    Often described as the finest outdoor hat in the world, this lightweight, unisex boonie-style hat is built for serious adventurers and everyday out...

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    $ 99.00
  • Floatable Brim Microfiber Sailing Hat - DPC Hats Bucket Hat Dorfman Hat Co. MC425-MD Tan Medium (57 cm)
    Floatable Brim Microfiber Sailing Hat - DPC Hats Bucket Hat Dorfman Hat Co.

    Floatable Brim Microfiber Sailing Hat - DPC Hats

    $ 39.00

    Stay protected and comfortable on every outdoor adventure with this brushed microfiber sailing hat, designed for boating, fishing, paddling, and ac...

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    $ 39.00
  • Knit Trapper with Pocket Trapper Hat Jeanne Simmons Accessories
    Knit Trapper with Pocket Trapper Hat Jeanne Simmons Accessories CWAC007RD Red

    Knit Trapper with Pocket

    $ 15.00

    Keep your little one cozy and stylish with this charming knit trapper hat. Featuring a playful pom pom on top, convenient side pockets for tiny han...

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    $ 15.00

Travel Light Without Leaving Your Favorite Hat Behind

Packing a hat shouldn't require extra luggage. Our Pack Flat Hats are specially selected for travelers who want effective sun protection that fits neatly into a suitcase, tote, or carry-on.

Unlike rigid hats that require a hat box, these travel-friendly styles feature flexible construction that allows the hat to be packed flat between layers of clothing. This packing method helps maximize luggage space while reducing the risk of crushing or deforming the hat.

Our collection includes wide-brim sun hats, fabric hats, bucket hats, sporty flap caps designed for vacations, sports, hiking, and everyday adventures. Many styles feature UPF 50+ sun protection, lightweight materials, breathable construction, adjustable sizing, and packable designs that are easy to wear and even easier to travel with.

Pack Flat Hats make it simple to travel with your hat looking great and ready to wear. Travel smarter and enjoy dependable sun protection wherever your journey takes you.

Frequently Asked Questions about Pack Flat Hats

What are Pack Flat hats?

Pack Flat hats are designed with flexible and soft materials that allow them to lay flat inside a suitcase or travel bag without requiring a hat box. Many are wrinkle resistant, and can be reshaped with minimal effort after unpacking.

How do I pack a Pack Flat hat?

Soft fabric hats can be placed between layers of folded clothing inside your suitcase. You can pack on top of our pack flat mesh crown hats.

Will Pack Flat hats lose their shape?

Quality Pack Flat hats are designed to recover their shape after unpacking. Minor creases can often be smoothed by hand or allowed to relax naturally before wearing.

Which hats can be packed flat?

Many fabric hats, flexible straw hats, bucket hats, caps and visors can be packed flat. Always follow the manufacturer's packing recommendations for each style.