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Packable Hats and Crushable Hats

  • Small Heads Large Bill Cap with Neck Cover - Milani Hats Cap Milani Hats
    Small Heads Large Bill Cap with Neck Cover - Milani Hats Cap Milani Hats KF006-KH Khaki XS / S (50-54 cm)
    $ 11.99
    Milani Hats

    Small Heads Large Bill Cap with Neck Cover - Milani Hats

    Designed for smaller head sizes, this innovative sun protection cap delivers comprehensive coverage with its expansive 180-degree bill and integrat...

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    $ 11.99
  • No Fly Zone Fishing Hat - Stetson® and Scala Hats Bucket Hat Stetson Hats
    No Fly Zone Fishing Hat - Stetson® and Scala Hats Bucket Hat Stetson Hats stc199NTM Khaki Stetson Hats Medium (22.5")
    from $ 35.00
    Stetson Hats

    No Fly Zone Fishing Hat - Stetson® and Scala Hats

    Meet the ultimate “all-the-gadgets” bucket hat—built for anyone who wants comfort, coverage, and clever outdoor performance in one easy, everyday s...

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    from $ 35.00
  • Large Bill Flap Cap - Milani Hats Cap Milani Hats
    Large Bill Flap Cap - Milani Hats Cap Milani Hats F006-NG Neon Green OS (56-60 cm)
    Sale
    Original Price $ 18.00
    Current Price $ 12.99
    Milani Hats

    Large Bill Flap Cap - Milani Hats

    This bold four-panel cap commands attention with its oversized 2.75" bill and protective neck flap that shields you from sun exposure. Engineered f...

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    Original Price $ 18.00
    Current Price $ 12.99
    Sale

Packable and crushable hats are the ultimate travel essential: they pack easily and—most importantly—regain their shape when unpacked. The best way to pack a hat depends on its material and crown style, and with a few simple techniques, you can keep your hat looking great trip after trip.

  • Soft fabric hats + packable mesh crown hats: These styles pack flat. Lay the hat flat near the top of your suitcase, then close the case gently so the brim stays smooth.

  • Round crown packable hats: Turn the brim down, fold the hat in half, then roll it into a cone for compact packing.

  • Pinched crown packable safari, fedora & cowboy hats: Fold “like a taco”—turn the brim up against the crown, then flatten carefully to preserve the crown shape.

For extra protection in a suitcase, place a T-shirt or soft clothing inside the crown to help prevent creasing and maintain the hat’s shape. If the hat includes a chin strap, you can use it to help secure the hat in place while packing. Some soft fabric styles can even be crushed into a ball for the easiest grab-and-go convenience.

Whether you’re traveling with a suitcase or just living a busy life, packable hats are made to be tossed in your bag—so you’re always ready for sun, wind, rain, and outdoor days.